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Design Engineer

Ludhiana, Punjab region, India
March 07, 2019

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House No. **, B.N.S. Nagar,

Near BCM SCHOOL, Dugri Area,

P.O. Basant Avenue -141 013,

Ludhiana, Punjab, INDIA.

Mobile: +91-946*******, +91-988*******(H)


Job Objective

Managerial position in Operations, Product Design & Development, Tool Room and Vendor Development.


Bachelor of Engineering (Production Engineering)

Job Skills & Experience

More than 24 years experience in Operations, Product Design & Development, Purchase/Vendor

development, Machine Design / Tool Room, Quality Assurance & Production.



-9 YEARS – Dept. Head: Product Design and Development, Tool Room – BICYCLE MFG.(HERO CYCLES, ATLAS CYCLES, SHIVALIK)

-3 YEARS – Unit Head, Bicycle component mfg. (NEW SWAN GROUP)

Software Tools





Presently working with New Swan Multitech Limited, Auto Component Mfg. company(New Swan Group)- as a Mfg. Head

Job Responsibilities

Leading entire operations of the unit, manufacturing auto components.

Leading new project work with Robotic line, tooling and developments till its final production supplies.

To meet daily production targets for different OEM, handling daily activities production plain, manufacturing, purchase, maintenance, QC, dispatch, timely co-ordination with design changes.

Manpower handling.

Development and procurement of components from different suppliers to meet the daily production plan.

Continual improvement in product design, product improvement, cost cutting etc.

Rejection Control by handling all the quality related issues from day to day supplies.

Creation/Development of new components for initial sample and to develop new vendors as required.

To monitor inspection and components design verification on supplier’s end.

Mar.2013 to Jul.2015 with Shivalik Safety Care Products Pvt. Ltd. -Nalagarh as a Design &Development Head (Industrial Blades Manufacturing Industry)

Job Responsibilities

Lead role of Design and Project Development Departments.

Worked on new projects from initial prototype to pilot batch run and up to production run.

Development and procurement of Molding components, machines, machine parts, Press Tools, Mouldsfrom vendors.

New Product Design and Development for initial sample requirement and to develop new vendors(CTR for tools and Dies, Moulds etc)

Handling different projects like sheet metal components dev., molding components development (industrial cutters) etc.

All types of drawings for components, assemblies, machines and its Engineering changes.

To develop sub-ordinates for outsourcing m/c parts, tools, job works etc.

Sep.2012 to Mar.2013 Atlas Cycles Ltd., Ludhiana as aDGM-Vendor Dev.(Bicycle Manufacturing Industry)

Job Responsibilities

Development and procurement of components from different suppliers to meet the daily production plan.

New Projects work from initial prototype to pilot batch run.

Inspection of the components as per design on supplier’s end.

Continual improvement in product design, esthetics, value engineering etc.

Rejection Control by handling all the quality related issues from day to day supplies.

Creation/Development of new components for initial sample and to develop new vendors as required.

Daily reporting to Head office regarding supply vs. Orders, dispatch details, Quality issues, New Product Development update etc.

Nov.2010 to Sep.2012 Hero Cycles Ltd., Ludhiana as an AGM-R&D/Vendor Dev. (Bicycle Manufacturing Industry).

Job Responsibilities

Worked on new Projects from initial prototype to pilot batch run and up to Production level.

Development of new products from in-house / vendors.

Monitoring all the activities of project, its initial indent in SAP, tooling, in-process drawings, work instructions, Quality Plans, receiving of material in different store locations with verification of design parameters, trials of tooling and drawing changes if required, interaction with shop floor process owners of timely flow of developments, assembly/sub-assemblies, packing and dispatch.

Worked on new project work in SAP system (BOM, Indent, Stock status, Item wise reports, New Item Code Creation, time to time changes etc.)

Inspection of new components as per design by visiting suppliers.

Handling of E-Bike Project from initial prototype to Road Trials to ARAI Vehicle Testing Approval to artwork to final Production run including initial BOM in Excel format with complete description of components and its assemblies and then final BOM in SAP. Different types of reports in MS Excess like component wise, model wise or assembly wise and reports required for costing department.

Working on export projects, handled all the activities development, procurement, production, assembly and packing as required for European market.

ISO documentation.

Jan.2008 to Nov.2010 with Hi-Bird Cycles Ltd., Ludhiana as an AGM-Design & Development / Tool Room(Bicycle Manufacturing Industry).

Job Responsibilities

Lead role of Design/Development and Tool Room.

Handling all the Product design, artwork design, BOM, ECN, implementation of engineering changes, Tool & Die Design, Fixture Design, fabrication and procurement from in-house / vendors.

Design & Development of new projects on Domestic and Exports bicycles (Swiss Classic Bicycles, Delivery bikes etc.)

Imported items Stock updating and issue of special imported items.

Successfully Developed Bending & Mitering Tools & Dies, Pipe Bending and Mitering machines(Manual/Hydraulic), Welding Fixtures, special tooling for Export Bicycles & Bicycle components.

Maintenance of welding Fixtures, Machines & Tool/Dies.

Continual improvement inproduction processes (MIG Welding/Brazing Frame & Fork/Mudguard sections)

QA – Final Inspection of products.


Productivity improvement by improving material handling system, machine/componentsmodifications.

Cost cutting by design modifications and continual improvements.

Apr.2006 to Jan.2008 with Hero Cycles Ltd., Ludhiana as a Manager-Projects (R&D)

Job Responsibilities

Worked on Electric-Bike Projects from initial stage to pilot batch run and up to production run.

Design, development and procurement from in-house / vendors.

Working on new project work in SAP system.

ISO documentation.

Sep.2005 to Apr.2006 with Continental Device India Ltd., S.A.S. Nagar (Mohali) as an

Assist. Manager-Engineering (Semi Conductor Mfg. Company)

Job Responsibilities

Design& Development of SPM Machines.

Project Handling, the machine parts design and fabrication from in-house / vendor’s end.

Successfully done the training of Design software Solid Edge for machine design.

Project 247- New machine design and development (Final Inspection machine for semi conductor 247).

Design and fabrication of Jig/Fixtures required in existing production / mfg.

Machine Maintenance.

Extra Achievements

Independently design, fabrication and installation of Final Testing Machine (Semiconductor Final

Inspection M/Cs)

Modifications in design of Machines / Parts running in production (Molding M/cs. Testing M/cs. etc).

Oct.2000 to Sep.2005 with IND-SPHINX PRECISION LTD., Parwanoo as a Sr. Engineer-QA (ISO 9001-2000 Certified, Swiss collaborated Precision Engineering Industry engaged in manufacturing of Solid Tungsten Carbide Cutting Tools for PCB Industry, Watch Industry and Glass Industry).

Job Responsibilities

Responsible for the entire Quality Assurance department functioning & leading the QA Team.

Raw Material incoming Inspection.

In-Process Inspection.

Final Inspection & Packing.

Programming of final inspection and packing machines.

Preparation of Work Instructions, Quality Plans, Calibration reports, inspection reports, SPC analysis, Control charts, Process Sheets, Component Drawings in AUTO CADetc.

Calibration & Maintenance of Instruments and machines.

Special training received from supplier for CNC final packing and ring setting Machine(Programming, Setting and maintenance).

Successfully worked on Rejection control, Productivity Improvements etc. Quality Circles.

Successfully organized cultural activities in organization.

Training to team members, appraisal of team members and for member of different quality circle activities.

Rejection control by successful modifications in the CNC machines, its components in running production.

Productivity improvement by improving inspection methods and layout modification.(Special appreciation received from management)

Nov.1994 to Sep.2000 with Akal Springs Ltd., Ludhiana, as an Engineer (R&D).

An ISO-9002 Company, Auto Parts Manufacturing Industry, Leaf Springs for OEM (TELCO, MARUTI, M&M, DEFENCE, ASHOKLEYLAND etc.), Export and replacement market.

Job Responsibilities

New Product Development for OEM (TELCO, MARUTI, M&M, ASHOKLEYLAND, DEFENCE etc.), Export and replacement mkt.

New Samples dev. from initial raw material stage to final dispatch and then up to pilot batch supply.

Heat Treatment, Hardness Testing, Load Testing & Fatigue Testing of Leaf Springs and all types of in-process inspection, lot acceptance and final inspection of samples.

Calibration of Machines (Load Testing m/c, Hardness Testing m/c etc).

ISO & QS 9000 system implementations (R&D Dept.)

Vendor Development.

Receiving and updating of all types of customer drawings (OEM’s) IS & ISO standards.

Personnel Details:

Date of Birth : 6th June, 1971

Father’s Name : Lt. S. AMAR SINGH WALIA,

Village: MANGWAL,

Distt: SANGRUR-148001,



The above information given by me is true to the best of my knowledge & belief and nothing has been concealed.

Place: Ludhiana


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