Mechanical Maintenance Engineer
Over 4 years of experience in Plant Maintenance, Commissioning, Heavy Machines and Equipment industry and project department as a Maintenance Engineer and Customer Support Engineer.
Excellent knowledge and hands on experience on Troubleshooting and Maintenance of CNC machines, hydraulic system, electrical System, pneumatic system.
Hands on experience in troubleshooting and maintenance of Engine, Transmission and fuel system.
Extensively performed Failure Mode Effect Analysis (FMEA) and Reliability Centered Maintenance (RCM).
Experience in implementation of 5S Practice and Kaizen strategy.
Technical proficiency with 1+ year of experience in implementation of SAP PM.
Develop 2D Mechanical design using Auto CAD.
Good communication skills, proactive, flexible, logical approach to problem solving, a good team
player. Committed to health, safety and environment.
Analysis Technic: Route Cause Analysis (RCA), Fault-Tree Analysis (FTA).
Manufacturing: Geometric Dimensioning & Tolerance, Lean Manufacturing.
Product Development: Product Design to Product planning, Project and Risk Management, BOM.
Software Packages: MATLAB, MAPLE, Auto-CAD, Solid works, CATIA V5.
Tools: Microsoft Office Suit, Microsoft Project, SAP ERP.
Soft Skill: Organizational Skills, Adaptability, Communication Skills, Team-Work, Self-motivated, Problem Solving, Time Management, Planning skill, Punctual, Reliable, Honest.
Maintenance Engineer. (2 years) December 2016 – Continue
Descor Industries, Canada
Responsible for maintenance of Conveyor system, Dust Collector, Press Machine, CNC Machines, Vacuum pumps, Compressor, Conveyors, etc.
Troubleshoot, repair and maintain Drilling machines, Panel saws, Edge banders and CNC machines.
Responsible for plan, schedule and coordinate of all maintenance activities.
Perform reliability engineering analysis and implement solutions to improve equipment reliability.
Design preventive / predictive maintenance programs & Create work orders for both preventive and correction maintenance.
Plan all shutdown activities including purchasing, PM and outside contractors work.
Process, expedite and reschedule purchase orders to suit production/ maintenance plans requirements.
Diagnose and repair or replace mechanical, electrical & electronic components such as Gear box, bearing, switches, sensors, motor etc.
Implemented and Maintain plant 5S standards in face paced environment.
Modify Plant Layout drawing using AutoCAD.
Maintenance Engineer. (1.2 years) Oct 2013 – Dec 2014
Dhaval Engineering Company, India.
Spearheading preventive, mechanical & breakdown maintenance of centrifugal pumps, Steam fan, Blower, roller, Cylinders, Compressor, Conveyors.
Route cause analysis of equipment’s failures such as bearings failure in rollers, hydraulic cylinders leakages, gear box failure.
Identifying areas of obstruction/breakdowns in routine checkup and taking steps to rectify the equipment through application of troubleshooting tools.
Ensuring timely billing of Maintenance Contractors in line with the terms of payment and work carried out at site.
Exposure to daily planning to maintain production schedule, shut down planning.
Erection of various rotary equipment in thick and thin slab caster for Pendulum Shear, Ladle Turret, Tundish Car, Segments, Hydraulic Mould Oscillator, Pinch Roll Bending unit, withdrawal and straighter with safety.
Tests & inspections to ensure operational effectiveness of various commissioned rotary equipment.
Engineer (Customer Support) – MBG (9 months) Aug 2008 –April 2009
M/s Gmmco Ltd, India (Representative for M/s Caterpillar)
Ensure profitability of service unit, to provide full technical support to customers for maximum productivity with minimum operations cost.
Troubleshoot the problems of the machines and minimize the breakdowns of the machines, handling customer complaints in best possible manner and provide full technical information of the product range to the customer.
Erection and commissioning the new machines at the customer’s end. Optimize the “Mean time to commissioning (MTTC) and mean time to repair (MTTR)”.
Responsible for commissioning caterpillar equipment in three stages: Mechanical completion, Pre commissioning & commissioning by performing the task with ISO approved Inspection Test Reports.
Maintenance & troubleshoot the problems of the machines & other repair jobs of the machines, hydraulic (hydraulic pumps, hydraulic valves, hydraulic power-unit), engine overhauling, transmission overhauling, etc.
Communicate with customers for solving their technical problems, educate & train them for general operations, safety and preventive maintenance of equipment.
Preparing maintenance report and the list of parts required identify the correct part number required & submit quotations for making comparisons of genuine parts and “will fit” parts and thereby enhance awareness & sales of genuine parts.
Master of Engineering in Mechanical (GPA-3.4/4.3) June 2016
Concordia University, Montreal, Quebec
Bachelor of Engineering in Mechanical (64.15%) May 2013
Maharshidayanand University, Haryana, India
NOTEWORTHY ACADMIC PROJECTS
Vibration Analysis of a Press Machine Summer – 2015
Model the single degree and multi degree of freedom system for the press machine.
MATLAB code script to obtain Transmissibility, free undamped, free damped and harmonic response.
Development of equations of motion for the multi degree of freedom system and to obtain natural frequencies, associated modes shapes and critical damping values for each mode.
Reliability of Ignition System Summer-2016
Finding statistical, reliability parameters and reliability function using failure rates of Ignition components.
Introduce Star, Standby and R-out of N structure to the main structure.
Use MAPLE software to find reliability, hazard and failure time density function for each structure and system. Conduct a parametric study on system reliability parameters and optimize the system to reduce the cost of the system without altering reliability.
Received Award for “Employee of Quarter” in FY2014.
Promoted as Engineer (customer support) in FY2008.