RAJKIRAN.B

LEAD QA/QC ENGINEER/INSPECTOR/MANAGER - E&I,

B-TECH, PMP®. IRCA ISO 9001:2015 LEAD AUDITOR

Mail : ac8jnk@r.postjobfree.com

Phone :+919*********

Location : Cochin, India

Professional Overview

Quality Assurance/Control lead & IRCA approved QMS Lead Auditor. Consolidated industrial experience of 11 Years. 9 years in Projects (Oil & gas, Petrochemical, Power) and 2 years’ experience in Operation and maintenance in Zinc production Plant. Expert QMS implementation, QMS management & Auditing

Ready to take on any assignments in General Project Management & Quality Management in Construction.

Core Competencies:

•Management experience in Projects/QA/QC in Industrial/oil/gas Construction Projects

•Effective communicator.

•Exposure to all EPC functions right from engineering, Procurement, construction, testing and final hand over.

•Material control/Inspection, Installation, Field Inspection, Testing and pre-commissioning activities in Electrical and Instrumentation stream.

•Experience in vendor expediting and inspection/testing.

•Experience in conducting QMS Audits and has served as company approved internal auditor.

•Knowledge in Indian, international and Aramco standards.

•PMP certified.

Certifications: 1. ISO 9001:2015 IRCA Certified QMS Lead Auditor 2. PMP® Certified

Organizational Summary

Saudi Aramco thru Applus Velosi, Saudi Arabia

Feb’ 17 to Sept’ 18 – Electrical & Instrument Inspection Engineer (Working for Saudi Aramco Inspection dept –SAPID )

Authorities and responsibilities while working as SAPID Electrical inspector:

•Overseeing QA/QC activities of Contractor, vendor and sub-vendor and control them using Aramco QA/QC tools and procedure

•Selection and approval of contractor QC personnel

•Review of all contractor procedures, ITP and all quality documentation

•Field inspection of all Electrical and Instrument activities

•Punch listing of exception items during mechanical completion inspection

•Inspection & Control of non-conformity of materials supplied by contractor

•Issuing NCR, conducting Focus assessments

•Escalation of major quality issues to supervisory level.

L&T Hydrocarbon Engineering Ltd, India

Nov’14 to Feb’ 17 – Assistant Manager (QA/QC )

Authorities and responsibilities:

•Discipline wise lead for Quality Assurance/Control functions of Electrical and Instrumentation

•Leading quality team and assignment of each discipline QA/QC Engineers to different site activities

•Reporting to Project manager and corporate QA Manager regarding quality function at site

•Regular monitoring of KPAs for site QA/QC department

•Conducting weekly quality meeting to resolve site quality issues

•Doing RCA for critical and repetitive issues at site, and implementing CAPA

•Preparation/Review of Project quality documentation – PQP, ITP, Procedures.

•Regular monitoring of welders, welding consumables and weld repair rate.

•Inspect, review and certify the completed activities at project site.

•Totally responsible for Incoming material inspection& supplier quality.

•Planning, coordinating, overseeing& reporting Electrical and instrumentation testing activities.

•Planning/executing inspection/testing activities as per project milestones &adhere to client billing cycles.

•Reviewing As-built/Redline markup drawings.

•Mentoring and training QC staff and front line engineers in technical execution.

•Project Internal Auditor - Conducting internal audits for ensuring QMS and L&T-SOP implementation. Generating audit reports.

•Total In charge for construction and commissioning of Impressed current cathodic protection system for buried CS trunk pipeline

Tata Projects Ltd.

Jan’13 to Nov’14 - Deputy Manager (QA & QC - Electrical & Instrumentation)

Authorities and responsibilities:

•In charge of Quality Assurance/Control of Electrical and Instrumentation activities at site.

•Preparation/Review of Project quality documentation – ITP, Procedures

•Planning, coordinating, overseeing& reporting Electrical and instrumentation testing activities.

•Planning/executing inspection/testing activities as per project milestones &adhere to client billing cycles.

•Incoming material inspection, supplier quality and document review

•Vendor expediting &Factory inspection of control panels at vendor facility.

•Expediting of design approvals, purchase orders, materials and testing activities for vendor supplied materials.

•Conducting expediting visits at vendor site, involving in their design issues, giving timely solutions and following up the pending works till dispatch of material.

•Reviewing Redline/as-built drawing

•Preparation of MCC Dossiers to get completion certificates.

EMCO an ETA group company. At Qatar Foundation

Sept 2012 – Jan 2013. Instrumentation Engineer – Operations and Maintenance

•Responsible for the Maintenance of Qatar foundation (Client) facilities like HVAC, Fire water system, Fire Protection/detection and central and utility plants associated with it.

•Scope monthly and weekly PM activities and estimate required man hours/materials.

•Lead a team to troubleshoot the problems and do corrective maintenance.

•Planning day to day activities and reporting to client on daily basis.

•Doing Root Cause Analysis for commonly occurring issues and getting permanent solutions for the same.

•Selection and costing of materials for replacement at site.

•Maintaining a critical spare list for the facilities.

Nesma and Partners Contracting Company ltd, Saudi Arabia.

Oct 2009 to May 2012. Quality Assurance & Control Engineer - Instrumentation

•In-charge of QA/QC Activities related to Instrumentation

•Conducting site surveillance and making surveillance reports. Raising Non-conformance reports if site activity is not as per inspection and test plan.

•Resolve any discrepancies between completed works and quality documentation, suggesting techniques to improve quality to avoid further non-conformities.

•Ensures the quality records, acceptance certificates, mechanical completion certificates and the documentation for specific systems and buildings/areas are prepared and collated in accordance with project requirements.

•Reviewing the vendor or supplier documents, Method of statements, certificates of site personnel or site equipment, Calibration certificates of test equipment.

•Review redlined drawings before preparing as-built drawings, preparing and reviewing Mechanical completion (Hand over) dossiers.

Akshay Controls, Cochin.

July 2007 to Sept 2009 - Instrumentation Engineer – Maintenance

•Maintenance and troubleshooting of field Instruments & Control systems by following up the complaints and modification requests from plant operators.

•Identifying and solving the issues in control logics used in process.

•Supervising Installation and periodic calibration of field Instruments.

•Engineering and execution of in-house projects, reviewing project drawings, procuring instruments, erection, cabling, termination, testing, loop check and functional testing.

•Shut down and preventive maintenance works.

Detailed Technical Skills

•Good knowledge in project management right from Design coordination, Drawing approval, procurement, manufacturing, Vendor inspection, dispatch clearance, material receiving, erection, testing and commissioning in EPC projects.

•Expert in project QA documentation – Installation/Testing Procedures, Inspection &Test Plans, Inspection checklists.

•Preparation/review of QC Records –Material inspection report, LT/HT Panel test reports, Instrument loop folders, Calibration reports, Pneumatic/Hydrostatic test reports, Field inspection reports & all other electrical and Instrumentation test reports.

•Experience in interpreting all Electrical drawings – Single line drawing, Panel Scheme drawing, Layout drawings, GA drawings, Cable schedules, Lighting lay outs.

•Experience in interpreting all types of Instrumentation drawings - P&ID, Process flow diagram, Instrument layout drawing, Cable tray lay out, trench, loop diagram, JB wiring diagram, connection list, hook-up drawing, Instrument Interconnection, Schematics and ladder logic diagrams in PLC.

•Conducting, coordinating & reporting of testing activities like –HT/LT cable testing, Loop-checking, Pneumatic testing, bench/field calibration of instruments, Motor testing, Transformer testing, HT/LT Panel testing and Earth resistance testing.

•Knowledge on 7 Quality tools.

•Exposure to HVAC systems, Fire protection/detection systems, Fire water systems, Field bus.

•Impressed current Cathodic protection system for buried CS trunk pipeline.

•Knowledge and good interpretation skills in standards like IS, IEC, NEMA, NEC and SAUDI ARAMCO Standards.

Project Exposure

1)Project name (multiple) : Upgradation of SCADA at Saudi Aramco Oil facilities, upgradation works in Uthmaniya Gas plant and Shedgam gas plant

Designation : Aramco E&I QA/QC Inspector

Project Exposure : Feb 2017 to present date (1 year)

Project summary: Up gradation of existing well site facilities and hooking up new instruments to SCADA via RTU and wireless communication, plant up gradation works in gas plants

Other Projects: Replacement of MV switch gear at Shedgam Gas Plant, Reduce sales gas at LRUs Shedgam.

2)Project name : Coal Bed Methane field development project

Client : Reliance Industries Ltd (Exploration & Production)

Designation : E&I QA/QC Lead

Project Exposure : Nov 2014 to Feb 2017(2.2 years)

Project summary: 400 Kms network pipeline, 400 Kms cross country network HT/LT cable laying, Construction of 2 nos Group Gathering Stations, Surface facility installations for 220 deep gas wells. All electrical and instrumentation works in GGS, 11KV substations, cross country cabling and well-sites. Impressed current and sacrificial cathodic protection system for buried CS pipelines.

3)Project name : EPC of Aishwarya Field development project

Client : Cairn India Ltd.

Designation : E&I QA/QC Lead

Project Exposure : Jan 2013 to Nov 2014 (1 Year 11 months)

Project summary: Construction of 9 nos crude oil well pads and associated facilities, Cross country pipeline connecting all well pads to gathering station. All electrical and instrumentation works in well pads, 33KV substations, 33KV overhead lines and network cable laying.

4)Project name : Delayed Coker Unit for Jubail Export Refinery

Client : Samsung Chiyoda Consortium, SATORP

Designation : QA/QC Engineer E&I

Project Exposure : August 2011 to May 2012 (09 months)

Project summary: Piping, Equipment, Electrical and Instrumentation works in Coker unit

5)Project name : Di-Ammonium phosphate plant, Ras-al Zawar.

Client : Dragados gulf, MAADEN

Designation : QA/QC Engineer E&I

Project Exposure : October 2010 to August 2011 (10 months)

Project summary: Construction and commissioning of ammonium phosphate plant which consist of 4 production trains.

6)Project name : Central Utility Plant in King Abdullah University of Science and Technology

Client : Saudi Aramco

Project Exposure : October 2009 to Oct 2010 (1 Year)

Project summary: Engineering, Procurement and construction of Utility plants including Central chilled water plant, Sea water intake &Reverse Osmosis Plant, Waste Water Treatment Plant, Power failure detection and Emergency generator plant.

7)Project name : Maintenance of Qatar Foundation Utility plant and networks

Client : Qatar Foundation

Project Exposure : September 2012 to January 2013(4 Months)

8)Project name : Plant Modification works and maintenance

Client : Binani Zinc ltd.

Project Exposure : July 2007 to Sept 2009(2 Years)

Job Summary : Plant maintenance and modification project works in Zinc production company. Scope included cabling, instrument/gauges installation, tubing and pre-commissioning. Automation

Educational Qualifications

Year

Degree/ Certificate

Institute (University)

Percentage 2018

PMP

PMI

Excellent

2018

ISO 9001:2015 certified Auditor for QMS

IRCA, BSI

Pass Certificate

2014

Six-Sigma Green belt

IIT Delhi

Certificate

2012

Industrial Automation

Technocrat

Certificate

2007

B.TECH (ECE)

Pondicherry University

69%

2003

Class XII (Science)

AISSCE (CBSE)

67.20%

2000

Class X

AISSE (CBSE)

70%

Personal Data

Date of Birth : 18/11/1984

Sex : Male

Marital Status : Married

Languages known: English, Malayalam, Hindi, Tamil

Passport No : N9206309

Place of Issue : Cochin

Date of Issue : 29/03/2016

Date of Expiry : 28/03/2026

DECLARATION

I hereby declare that the details mentioned in my Resume are correct and true to my knowledge.

Place: Cochin, India

Date: 20-Feb-19

RAJKIRAN.B

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