BIJIT BASU

Mobile No.:- 91-950******* mails: ac8iva@r.postjobfree.com

Seeking senior level assignments in Strategic Planning/ Plant Operations/ Quality Management with a frontline organization

CAREER SUMMARY

Profit-driven, results-oriented Techno-Commercial executive with over 27years' experience in the Production, maintenance and new product development of Power, H.V., E.H.V., Control, Instrumentations, Thermo Couples, Communication Cables, Automotive cables, O.F.C etc.

Now associate with Advance Cable Technologies (P) Ltd. (Bangalore) as G.M. (Operations)

Proficient in managing complete plant operations for Manufacturing Plant including Production, Quality, Project Operations, Maintenance, Value Engineering, Cost Reduction, Cable costing, Product Development & Team Management.

Adept in spearheading technically advanced cost-efficient manufacturing systems/ processes like Lean Manufacturing, etc.

Possess experience of working on specifications of IS, IEC, BS,ASTM,DIN, for production of cables like Instrumentation cable, Communication cable, Thermo-couple cable, LV cable, HV cable, EHV cable, Domestic wires etc.

Drive corporate culture to build powerful operations infrastructures and high-calibre teams focused on market, customer and bottom line performances.

Promote cutting edge Lean Manufacturing, Kaizan, Supply Chain Management, Continuous Improvement initiatives to build high quality, cost-effective operations while reducing net product costs, inventory & labour expenditures.

Revamp productions & quality processes & construct solid internal architecture to support change-management initiatives.

Rendered successful strategic & tacticalleadership through a multitude of business cycles including turnaround accelerated growth across Cable Manufacturing Industries.

Excellent communication & relationship management skills with abilities in mentoring motivated teams/ workforce.

PROFESSIONAL SKILL SET

Manufacturing Planning & Management Plant Operations Maintenance & Troubleshooting

QMS/ Quality Control/ Assurance Installation & Commissioning Process Control & Enhancement

Crisis Management Training & Development Staff Motivation & Management

ORGANIZATIONAL EXPERIENCE

From Apr’15- Joined as G.M. (Operations) with Advance Cable Technologies (P) Ltd. (Bangalore), presently working as Plant Head.

Jan’13 – Mar’15 General Cable Energy (India), Himachal Pradesh as Section Leader – Power Cable Department

Jul’05 – Dec’12 Gloster Cables Limited, Hyderabad as GM – Operations

(Joined as Manager-Production/Planning & rose up to the level of GM-Operations)

Oct’98 – Jul’05 POLYCAB CABLES Pvt. Ltd. Daman as Manager- Production

(Joined as Senior Production Engineer & rose up to the level of Manager-Planning)

Jun’96 – Sep’98 FINOLEX CABLES Ltd. Pimpri, Pune as Production Engineer

Apr’94 – May’96 Colt Cables Pvt. Ltd. Raigad, Maharashtra as Production Supervisor

Apr’91 – Apr’94 G.G.Wires Pvt. Ltd. Baidyanath Dham, Jharkhand as Production Supervisor.

RESPONSIBILITY ACROSS CAREER

Handling plant operations to ensure timely completion of production targets within pre-designated time and cost parameters. Assuring quality records in the area of work are maintained.

Spearheading all activities pertaining to production & quality management of cables including H.V. Cables (medium Voltage), E.H.V Cables (extra high voltage) as well as machine maintenance.

Providing general management information regarding, budgeting, manufacturing, engineering, materials, quality assurance/control, human resources, and for a plant or other production facility.

Ensuring implementation of process improvements in operation area leading to projected performance improvement is achieved as well as enhanced future performance.

Implementing plans and programs to enable best-in-class operating procedures to improve productivity, capacity utilization, reduced costs (labor, materials, waste, and inventory).

Ensuring supply chain & operational readiness for new product launches and high-volume orders delivering on the standard metrics (OEE, Service Rating, Manufacturing Cycle Time & Quality).

Planning, directing, organizing and coordinating all of the operations and activities relating to product manufacturing and production control to streamline the systems and improve material flow.

Developing & implementing monthly plan for departmental expenses as well as inventory, quality and production plans.

Evolving annual business plan for departmental expenses as well as managing inventory and production plans.

Developing and maintaining objectives, development plans, performance reviews and succession plans for all associates.

Reviewing and analyzing costs to recommend changes and to assess company's objectives.

Evolving and initiating new process concepts for production optimization, yield improvement and developing guidelines for the sequencing of manufacturing activities.

Spearheading team and attaining the monthly production targets (assigning targets and tracking progress against targets by analyzing daily reports).

Interacting and liaising with other departments to ensure smooth functioning of the plant as well as timely accomplishment of the production targets.

Minimizing performance bottlenecks for high productivity with maximization of men, material, cost & machine.

Evaluating prevalent production systems & processes, recognising loopholes and undertaking result-oriented measures for alleviating them and documenting the same.

Designing and executing safety systems & procedures to minimize occupational hazards, pollution prevention & protection of production environment.

Utilizing multi-skilling practice and achieved reduction 20% workman.

NOTEWORTHY CONTRIBUTIONS ACROSS CAREER

At Advance Cable Technologies (P) Ltd. Present responsibilities are Monthly Business Target, Customer Inspection, monitor Production as per shipment date, Quality of Product, New product Development, Machine erections on new plant, Tackle Customers follows up, HR functions, Control purchase, Control day to day Planning & Production, Safety of Peoples & Machinery. Implementation of ISO 9000 -2015 systems, 5S, line Manufacturing etc.

At General Cable Energy (India) Limited

Successfully monitored the performance level of the staff for ensuring accomplishment of the organizational targets. Production, Machine Maintenance & Modification i.e. Kai-Zen application, Wastage control.

Distinguished efforts in:

oAttaining 0% cable failure each month.

oMinimisation of wastes including metal scrap (1.5%), plastic scraps (3.5%) & over Usage of plastics minimised by 10%.

Achieving OEE of machines by 70%.

Successfully resolved temperature variation problem of Extruder 150 of C.C.V line by modify heat exchangers.

At Gloster Cables Limited

Key role in enhancing in Cable Design, & capable to save material.

Strategized and initiated production operations on Sioplas line in Dec`05 up to 33KV/E.

Skilfully controlled the losses in process like variance & scrap in shop floor a new system.

Planned and executed priority-production system as per delivery dat.

Initiated enhancements in OEE of machines saving upto 5% of manufacturing cost.

Spearheaded team of 250 members including production, quality & maintenance staff along with contractors.

At Polycab Wires

Efficiently established ‘Production Planning System’ for enhancing overall production operations.

Initiated production operations on CCV Line in the Mar`02.

Proficiently streamlined process of ERP with adherence to ISO-9000 for documentation system as well as machine loading for scheduling with best efficiency of the machine.

Accredited with award for achieving highest production in 2001.

TECHNICAL PROFICIENCY

LV, MV, EHV (132 KV) Cables, ACSS Overhead Conductors, CU Flexible, Domestic Wires, Control Cables, Control & Instrumentation Cables, Communication cables, Thermo-couple, Automotive Cables Winding Wires, Telephone Cable, ACSS Overhead Conductors, AAA Overhead Conductors, AA Overhead Conductors, Cable Machines Installation Work

CERTIFICATION

2010: Six Sigma Green Belt Certification from IIBM

2010: Project Management Certification from IIBM

EDUCATION OVERVIEW

2011 MBA (Operation) .

(Including Six Sigma Green Belt, ERP & Project)

1991 B.E (Mechanical) from I.E. (India)

PERSONAL VITAE

Passport no.: K2579486 (Valid up to March 2022)

Skype ID : 950*******

Date of birth: 26th October, 1965

Address (Permanent): H.No. 403, Block-B, MONA GREENS SOCIETY, VIP Road, Zirakpur, Punjab-140603

Present CTC: .PPPP .

Expected CTC: Negotiable

Notice Period: 7 days.

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