TANISHA FOSTER
**** ****** *****, **********, ** 36067 (C) 205-***-**** ***********@***.***
Twenty years of Tier1 automotive problem-solving skills supporting BMW, GM, Mercedes, Volkswagen and Honda, resolving customer, supplier and production issues. Seeking a Quality Engineering position with a company where I can take responsibilities of quality control in production processes and finished goods. Experience with interior seating, plastic, leather, vinyl, trims and metal forming.
Quality Engineer 05/2018 – Present
Borgers – Vance, AL Interior Textile Molding
• Develop and validate corrective actions, 8Ds, procedures and processes for customer concerns and process improvement
• Create and submit PPAP’s for customer approval for new products and process changes
• Support preparations to obtain IATF 16949 certification
• Manage external containment, customer quality system data input/extraction and on-site liaison resources
• Develop layered process audits to confirm effectiveness and sustainability of corrective actions, product/process changes and new team member qualification
• Reduced weekly customer PPM to below 100 from 4,954 in four months deescalating Q2 status
• Reconstruct Control Plans, Work Instructions and Procedures, FMEA and Process flow charts to meet IATF standards
• Conducted a detailed study to minimize the amount of defective parts produced during the molding process and reducing scrap from 45% to 15%
• Calculate and present quality KPIs to produce weekly and monthly reports to expose issues of priority
• Lead quality improvement projects to reduce repetitive defects using root cause analysis through Pareto analysis, 5 Why and Ishikawa Diagram brain storming activity with cross functional teams
• Create pareto charts of collected defect types to identify high defect producing processes and action plans to resolve
• Redefine layouts and identify needed poke-yokes for production cells, internal and external firewalls to relieve bottlenecks and mitigate non-conformances from customers
• Conduct internal process and product audits for continuous improvement Quality Engineer/Document Control 01/2017 to 05/2018 Sodecia NA – Auburn, AL Metal Stamping
• Interfaced with suppliers and customer quality representatives concerning product quality issues
• Defined needed poke yokes for high PPM producing processes
• Managed customer quality portals, provided customer support and investigated customer complaints
• Promoted and executed quality standards, inspection processes, test methodology (destructive/non-destructive), quality plans, documents and reports
• Supported the TS16949 and ISO14001 certification process and maintained Quality System
• Analyzed, developed and executed quality-reporting measures and reported quality issues, trends and losses
• Supported Quality Management in APQP, developing PFMEAs, control plans, MSA testing, and PPAP submission
• Supervised and trained quality, inspection and production staff on Quality and Safety requirements
• Utilized 8D/4D, 5Why and 5PB to establish and implement short and long term CAs
• Created and updated p-folders, work instructions and testing forms to promote proper job set-ups, standardized work and collection of test results
• Developed work instructions and SOP’s for manufacturing, assembly, quality and weld cell operations.
• Established instructions for product test gauges utilizing blueprints, Control Plans and PFEMA.
• Performed torque, tensile and destructive weld tests to specified standards per customer requirements.
• Collected random samples during production for testing to determine in-process product quality.
• Performed, charted and reported weekly LPA Audits.
• Controlled, stored and maintained company documents in both electronically and physically forms. 10206 Sunlight Drive, Tuscaloosa, AL 35405 (C) 205-***-**** ******.********@*****.*** Quality Assurance Specialist 07/2015 to 10/2016
Yanfeng Automotive (JIT)– Cottondale, Alabama Interior Seating, Overhead, Cockpit, Doors, Floor Consoles
• Maintained inventory quality inputs levels and track waste.
• Participate with implementation concerning PPAP, 4D/8D, process flows and 5 Whys for launch and current production.
• Supported New Model Year trials and PT Builds and gauge product utilizing calipers, micrometers, height gauges, pin gauges and feeler gauges.
• Utilized the IRIS (Issues Resolution Information System) to balance the inventory of non-conforming material from suppliers.
• Evaluated, dispositioned and completed root cause analysis of defective parts returned from customer.
• Identified, sorted, quarantined, processed and reported the status of nonconforming product and supporting parts adhering to customer specifications.
• Assisted Lead Auditors with internal and external audits of Quality Management Systems and requirements to ISO/TS16949 and CCC standards.
• Communicated with suppliers to relay concerns from the OEM.
• Performed, recorded and reported findings of daily SPCs, random operator audits, LPA’s and product audits. Quality Assurance Specialist 08/1998 to 07/2015
Johnson Controls Inc. (JIT)– Cottondale, Alabama Interior Seating, Overhead, Cockpit, Doors, Floor Consoles
• Created, implemented and trained team member on quality concerns.
• Organized and directed third party sorters with temporary work instructions for inspection/rework.
• Participated with implementation concerning PPAP submissions, 4D/8D, process flows and 5 Whys for launch and current production.
• Supported New Model Year trials and PT Builds and gauge product utilizing calipers, micrometers, height gauges, pin gauges and filler gauges.
• Participated in test drives at OEM to pinpoint and correct failures in supplied products.
• Conducted product audits to insure color consistency of supplied commodities from various suppliers and communicated the results.
• Attended OEM audit sessions to review color, visual, fit and function and BSR issues.
• Tested product utilizing the X-rite color tester to measure product to ensure customer standards were met.
• Evaluated, dispositioned and completed root cause analysis of defective parts returned from customer.
• Identified, sorted, quarantined, processed and reported the status of nonconforming product and supporting parts adhering to customer specifications.
• Assisted Lead Auditors with internal and external audits of Quality Management Systems and requirements to ISO/TS16949 and CCC standards.
• Communicated with suppliers to relay concerns from the OEM.
• Performed, recorded and reported findings of daily SPCs, random operator audits, LPA’s and product audits.
• Participated in Six Sigma and continuous improvement projects to reduce scrap, defects shipped to the customer and more fluent process flows.
Education
AA Drafting Technology
Shelton State Community College - Tuscaloosa, Alabama Computer Skills
Entry level AutoCAD, Microsoft Excel, Microsoft Office, and PowerPoint Skills
• Lean Manufacturing Operations
• Analytical and Problem-Solving skills
• Excellent Written and Verbal Communication
• Capable to learn and apply new technologies
• Microsoft Office
• Kepner-Tregoe Problem Solving
• Critical Thinking
• Extensive Organizational Skills
• Statistical Process Control Experience
• Blueprint Reading
• Farnsworth Munsell Color Certified
• Attention to Detail