DEBASHIS DAS

Communication Address:

Kadungamangalam Church Road,

Kureekkad, Thiruvankulam Email: ac8g39@r.postjobfree.com Ernakulam, Kerala, PIN -682305, India Phone no.: +91-991******* CAREER OBJECTIVE

A dynamic Competitive automotive management professional with over 16 years experience in Automotive Industries with Highly motivated and tech –savvy career. At the same time to utilize my kills and abilities that offers professional growth and provide me opportunities to be resourceful and innovative. Work in a team-based environment where continuous improvement, dedication, creativity, and commitment to quality are encouraged.

PROFESSIONAL EXPERIENCE

PRODUCT DEVELOPMENT & PROGRAM MANAGEMENT:

New Part Development and modification.

Part/Child part costing and negotiation.

New Project implementation.

Product Validation & mechanical testing,

Handling the enquiries from a new customer.

Handling project management activities right from conceptual design, design review development, tool qualification, till successful product ionization and supply.

Maintaining and improving the business growth.

Taking care of new business development.

Provide a technical support to all the customers

Having Knowledge in Rapid Prototyping Tools, plating, painting, polishing, etching,

Making tool Cost, RFQ, tool Progressive report and Job Hour.

Undertaking product feasibility for manufacturing.

Coordinating product development from mould design to manufacturing.

Understanding functional detail & freezing important dimension.

Submitting product sample to the customer and securing PPAP & FMEA approval. Providing Basic product design and injection molding training to CAD engineers.

Implementing tool development tracking system.

Preparing design verification, plan & report. Conducting design review for new moulds, suggesting changes and alternate manufacturing methods.

Holding mould flow review for all critical parts & approval. Securing approval of tool design & mould manufacturing process.

Designing process flow for tool manufacturing & Tracking the activities.

Basic concept in Progressive tool.

Knowledge of part manufactured and cost estimation. PROCESS ENGINERING & QUALITY:

Ensuring in process compliance by monitoring processes, identifying any defects and making changes for final scale up and handover to production department.

Analyzing various processes/applications and recommending modifications & equipment calibrations to enhance operational efficiency.

Adhering to quality standards and overseeing implementation of various stages of workflow using quality tools. Maintaining PPAP documentation.

Conducting regular inspection and tests to ensure the performance capacity of various machines and equipment to ensure smooth operations.

TOOL DESIGNING:

Undertaking design reviews, debugging of multi cavity connectors and other automotive molds and dies involved in qualification procedures of moulds and dies after the product approvals.

Scheduling design jobs to Tool Designers & ensuring timely completion as per pre-set parameters and liaising with customers for approvals and shipment of the moulds and dies.

Developing tooling components (plastic interiors, exteriors with wire harness product) for automobiles.

SOURCING & VENDOR DEVELOPMENT:

Identifying, negotiating and developing a dedicated supplier/vendor source for achieving cost effective purchases of raw materials and reduction in delivery time.

Managing overall procurement of raw materials, consumables, spares and other necessary items after budgeting and planning funds for procurement ensuring optimum utilization & maximum cost savings.

Assessing performance of the vendors based on various criterions such as percentage for rejections, quality improvement rate, timely delivery, credit terms etc.

Setting up Vendor QA Centers to ensure quality of incoming material. WORK EXPERIENCE

Having a total experience of 16 years in - Project Management, Tool Development, New product development, Assembly Process & Vendor Development for Automotive Industries. Tenure : From 12

th

January, 2012 to till date

Concern I : APTIV(Delphi) Connection Systems India Ltd. (An ISO/TS 16949: 2002,ISO 14001 certified Company), Puthencruz, Ernakulam, Kochi. Designation : Manufacturing Engineer

Project Development : Mahindra & Mahindra –BEC assembly, General Motors

–S1& W201, TATA Engine part, General Motor – SII,

NISSAN –K2 Project - 36 new molds with 2 Bus –bars & 28 Assembled parts, 3 & 2 Way Connectors Mold & Assembled parts for Maruti –YP8, 9 Connectors Assembled parts for Renault. 2 way Injector Assembly & 7 Way Connector Assembly for Hyundai, 4 & 6 way Connector Assemble part with common CPA one new mold for Hyundai, TATA & MSSL(End customer – MSIL). 20 way Connectors Assembly for VW project with 3 new Mold & Assembly, 32 way Connector assembly for Magneti Marelli & Hero Moto Crop., 38 way ABS Connector Assembly for MSSL(End customer – MSIL) & NISSAN. ABX5 Retainer for Four Wheeler used in Air Bag. 8 way Connector ASM for Hyundai & Tata Motors. Involvement in various mechanical testing for Product validation – like Insertion/retention force, surface roughness testing, Stream aging, Drop Test and Transmittance Measuring Instrument.

Calibration of measuring Instrument and checking gauges. Platform : Working with SAP, MFG Pro, NX 9 & Team Center 9 Platform Exposure : New Project Implementation, Mold development, Assembly line

& Process setup, Project Management, Vendors Development, Cost Negotiation & New Product Development, Global Tool Capacity Planning, BOM creation & editing, Making Work Instruction, Process Flow Diagram & Tool number Creation. Having basic knowledge in Smart Scope.

Significant achievements : In 20 Way VW project, cost save 47K $/year, Best qualities : Cost reduction and utilization of euipments. Tenure : From 4

th

February, 2011 to 10

th

January, 2012 (12 Months Approx.)

Concern II : Sandhar Automotive, (An ISO/ TS 16949: 2002 Company), Dhumaspur, Badshahpur, Gurgaon.

Designation : Dy. Manager (Vendor Development).

Project Development : Y1, Penguin & Sumo Grand (TATA) Mirror Housing Assembly, KVEG, KZJA & KZNA Mirror Housing (Hero Moto Crop Two Wheeler), Assembly,

Platform : Working with CATIA V5 & MFG Pro Platform. Exposure : Mould Development, New Product Development, Assembly Process Development & Cost negotiation with Vendors. Having Knowledge In plating, painting, polishing, etching. Part/ child parts

(Plastic/Sheet metal/Rubber) costing and negotiation. RFQ making. Tenure : From 15

th

December, 2007 to 29

th

January, 2011. (3 Years 1 Month)

Concern III : Motherson Molds and Die-casting Limited, (An ISO 9001: 2000 Company), Plot No- 195, Sector- IV,

IMT Manesar, Gurgaon – 122050, Haryana

Designation : Sr. Engineer (Project).

Project Development : T6 Project for FORD South Africa (Total 63 New Mold), Y1 for TATA, YP8 & YE3 for Maruti, 2CV for Honda and U202 for Mahindra and Mahindra.

Platform : Working with Power shape (Del Cam) & Auto CAD Exposure : Mould Development, Mould Standardization & Evaluation, Customer support, Cost negotiation with Supplier for ECN implementation, Part & Mould Feasibility checking, RFQ preparation, Part & Raw material Evalution, Taking care for the Quality & Checking Fixture inspection & Development of new tool makers abroad for jobs which have to be offloaded. Making Mold - Battery Tray for Toyota.

Tenure : From 21

st

January, 2006 to 14

th

December, 2007.

Concern IV : MM Aqua Technologies Limited, (An ISO 9001: 2000 company), Gurgaon, Haryana.

Designation : Design Engineer

Platform : Working with Solid Works 2010 & Auto Cad Platform. Products : Manufacture of PVC Fills for Cooling Tower equipment and waste water treatment.

Exposure : New Product and Tool Development of Spectra – DX (Extrusion), For Cooling Tower, Spacer (Injection) for cooling Tower. Making injection Mold for Spacer (single Cavity),

Development of new tool makers in India for jobs which have to be Offloaded.

Tenure : From 14

th

January 2002 to 18

th

January’2006 (4 Years)

Concern V : Marcopolo Products Private Limited, (An ISO 9001: 2000 Company) Kolkata, West Bengal.

Designation : Engineer

Platform : Working with Magic RPT, Solid Works 2006 & Auto CAD Platform.

Products : Manufacture of Rapid Prototype, Vacuum Casting products, Aluminum Casting & Rapid Tooling.

Exposure : Full Exterior assembly of Washing Machine & Refrigerator for Whirlpool, Puducherry, in Vacuum Casting Parts & Prototype, Lens for LML, Kanpur, in vacuum Casting Parts, Special Switch Gear for L & T, Mumbai, in proto type parts, Lens for Yamaha, Faridabad, in Vacuum Casting & Prototype Parts, Lens for Minda Rika, Gurgaon, Vacuum Casting & Proto-type Parts, etc. COMPUTER PROFICIENCY

OS Windows 95/98/2000/XP/2003/Vista, Window 7, Linux Office package Ms-office 98/2000/XP/2007/2010

Software Solid works 2010, Auto CAD 2010, Power Shape- Pro 10, UG NX 9. Catia V5(Basic), Team Center 9

SAP Release 710, MM/PP module

MFG Pro Release 9

PROFESSIONAL QUALIFICATION

Scholastic Class/Percentile University/Institution Six Sigma Green Belt From Delphi (I&CIM).

MBA in Project Management

(August’2009-Jan’2011)

64% Sikkim Manipal University

Post Diploma in Plastics Mold

Design (2000-2001)

First Class CIPET, Howrah, West Bengal.

4 Years Diploma in Tool and

Die Making (1995 - 1999)

64.5%

Central Tool Room and Training Centre,

Kolkata, West Bengal

EDUCATIONAL QUALIFICATION:

• Graduate (+3) from Calcutta University.

• HS (+2 standard) in Science Stream from West Bengal Council of Higher Secondary Education.

• Madhyamik (10

th

Standard) from West Bengal Board of Secondary Education. PERSONAL PROFILE

Date of Birth : November 18, 1977.

Languages Known : English, Hindi & Bengali

Marital status : Married

Passport no : A – 4533492

I, Debashis Das, hereby declare that the above-mentioned information is true to the best of my knowledge and belief

Place : Sincerely,

Date :

[DEBASHIS DAS]

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