Néstor Gerardo Castillo Elizalde.

GENERAL DATA:

Current City: Tijuana Baja California, México .

Mobile Phone: 01-871*******

ID : 32 * 14 * 18653

E- mail: ac8eik@r.postjobfree.com

Date of birth: May 13, 1982

Mexican nationality

Willingness to travel and reside in another state.

Valid passport and VISA.

ACADEMIC PREPARATION:

• Industrial and Systems Engineer.

Universidad Autónoma De La Laguna.

English 70 %

WORK EXPERIENCE

1. Company: Caterpillar ( Metal- Mechanical Company in Torreon, Coahuila ) .

Period: November 2002 -June 2013 .

Positions held:

First positions: Welder.

Principal functions:

-Application Welding processes GMAW ( MIG,MAG ), GTAW (TIG ) and FCAW Assemblies, as detailed and release

-Team leader.

Second positions: Quality Inspector .

Principal functions:

-Inspection Welding and assembly certificate .

Plans for inspection.

-Certification MQ - 12005

-ISO 9001

-Read Drawings and plans .

-Loader Measurement.

Interpretation of reports CMM ( coordinate-measuring machine )

-Implementation STOP TO FIX.

-Knowledge Of Control Plans, Check list, APQP, PPAP and FMEA .

-Provider development.

-CPS Quality Specialist Qualification

- Qualification and Certification Green Belt Project Development through Six Sigma methodology .

-Knowledge And Qualification 5S CPS ( Caterpillar Production System) .

-CPS Support- Leader ( Manufacturing) Qualification .

-Lean Manufacturing.

Last position: Welding Engineer.

Principal functions:

- Welding Processes SMAW, GMAW (MIG MAG), GTAW (TIG) Welding Process FCAW and Stud

- Development of Procedures and Costs Welding Processes.

- Development of Welding Process Qualification (WPS WPQR).

-Instructor Welding.

- Trainer for Qualification of Welders.

- Project Developer by 6Sigma methodology for improvements in quality, speed and costs and Welding Processes.

-Development Project to eliminate distortion.

-Development and Training Quality Inspectors.

- Development of Welding Program for robotic cells (ABB IRC5 IRC4 ).

- Developer of projects for implementation of automated processes (Cell Robotics).

- Knowledge in codes AWS D1.1 (Structural Welding Code - Steel).

-Course CWI (Certified Welding Inspector) by AWS.

-Course GD & T

- Non-Destructive Testing Destructive (Ultrasonic Inspection, Inspection Visual Inspection Penetrant, macro attack).

-Calibración Of welding machines.

-Processes cutting,oxigas. cutting graphite electrode arc

- Certification SWE (Work Environment Simulator).

-Knowledge Advanced Ergonomics.

Welding processes Implement NPI (New Product Introduction).

2. Company: G -ONE Autoparts of Mexico (Automotive Company in Celaya, Guanajuato ).

Period: June 2013 - July 2013.

Position: Assistant manager welding.

Principal functions:

- Developer Program for robotic cells ( Yaskawa Motoman ) Installation of robots and fixtures .

-Management Personnel (Team Leader and welding supervisors Mtto.)

-Recruitment of personnel.

-Develop courses GMAW welding processes.

-Training the team leader in terms of welding processes.

Home custumer: Honda

3. Company: USM Mexico, S. de RL de CV (Company Automotive in Silao, Guanajuato ) .

Period: July 2013 - February 2014.

Position: Welding Engineer .

Principal functions:

- Developer Program for robotic cells (Fanuc)

- Knowledge in AWS D8.8 Code (Specification for Automotive Weld Quality Of Steel Welding KRAs ) -Operation Equipment and machinery Genesis systems.

-Maintenance And repair Fixtures (Genesis system)

-Management Of personnel (technicians welding and metallurgy).

-Nomiplus .

Home custumer: Chysler

4. Company: Magna Cosma International (Automotive Company in Silao, Guanajuato).

Period: February 2014-March 2016

Position: Quality Engineer Welding.

Principal functions:

-Knowledge and application of ISO / TS-16949.

Implement and lead continuous improvement projects.

-Handling different welding processes ( Mig-Mag, Spot Weld, Projection,Mig Braze, Drawn Arc and Laser)

-Establish and document analysis procedures and welding materials according to customer requirements and standards.

-Establish and maintain a laboratory manual that meets the requirements of customer standards.

-Establish Programs and analysis of materials and welds in order to ensure compliance with the standards set by the customer.

-Support As a quality engineer.

Develop and implement training plans for auditors welding.

-Plan and establishing maintenance programs for laboratory equipment.

Coordinate PPAP tests.

Implement and maintain controls statistical analysis of welding and materials.

-Make Buy off Weld new projects.

-Management Of personnel (Technical welding inspection technician’s receipts and finished product inspection technicians.

-Inspection Ultrasonic welding.

-Production Rework instructions.

-Negotiation Discrepancies with the customer.

-Auditor internal ISO / TS-16949

-CQI-15

-CQI-17

Coordinate activities and recovery components (reworks)

-Establish and coordinate frequency of destructive and nondestructive testing.

Establish acceptance criteria rejection Vs Push Out Test.

Adjustability tooling parameters pedestals and projection welding.

-Code ASME

-Coordination Area Receipt of materials.

-Coordination Area Finished.

-Instructor welding (training new welders)

-Ergonomic evaluator.

-ADAM5.

Home custumer: GM, Honda,

5. Company: Tenneco Walker (Automotive Company in Puebla Puebla).

Period: March 2016 –August 2016

Position: Quality Engineer SR

Principal functions:

-Management Of staff ( quality engineers, receipt, processing, quality control and new projects)

-Production Of working procedures.

-Improved GMAW welding processes ( Reworks, penetration, appearance, cleanliness )

- Establish work processes with Tig soldering.

-Welding relocation process .

-Customer service.

-Quality monitoring of quality problems to suppliers.

-Management Of suppliers .

-Release and boot processes.

-Process audits VDA 6.3

Home custumer: VW, Chrysler, Ford

. Company: Metrican estampados (Automotive Company in San Luis Potosi).

Period: November 2016 –October 2018

Position: Maintenance welding engineer

Principal functions:

- Development of Welding Program for robotic cells (Yaskawa Motoman DX200 ).

-Responsible for the welding area.

Quality monitoring of quality problems to suppliers.

- Training in the use of equipment (welding cells) for new personnel ..

- Training of laboratory personnel to perform destructive and non-destructive tests.

-Capacitation to laboratory personnel for the interpretation and the elaboration of reports of penetration of welds.

- Preventive and corrective maintenance to robots and welding devices.

-Implementation of welding parameters.

-Design of the work area.

-Support for the design of welding fixtures.

-Analysis and interpretation of drawings, standards and specifications.

- Start up of new projects.

-Support for the development of APQP, AMEF and PPAP

-Adjustment of welds, (application angles, distances, stick-out)

-Development of documentation, manuals, start-up instructions, operation sheets and visual aids of welding processes.

-Implementation of improvements to welding cells.

- Conduct studies to determine the durability of welding consumables.

- Implementation of Poka yokes..

New assignment-(superintendent of the welding area), April 2017-Current. Responsible for direct welding area, (Production, quality, staff training, Preparation of documentation, Introduction of new products, Improvements in processes).

-Engineering changes.

-Ergonomic studies to organize the area and work cells to match the capabilities of all workers.

-Restructuring welding cells to reduce cycle time.

-Modification of welding devices to improve quality and eliminate downtime due to failures

-Development and implementation of flow diagrams of the welding area.

-Preparation of layout of the area.

-Modification of welding devices for dimensional improvements.

-Configuration of Lincoln, miller and Fronious welding machines.

. Company: Maxon Lift Corp. (Tijuana Baja California)

Period: October 2018 –Current

Position: Manufacturing Engineer Welding

Principal functions:

-Implement and improve work processes.

- Solve quality problems related to welding

-Improve fixtures to solve and prevent quality problems.

-Programming of Panasonic robot.

-Capacitating welders in the work area.

-Collaborate in the implementation of work lay-out.

SOFTWARE TOOLS:

• Management Tools Microsoft Office (Word, Excel, Power Point).

•Production Manager

• Management Tools Charts WPM (Welding Process Module), Pro -E.

• SAP.

• Minitab.

• AutoCAD (Basic) .

• Solid Works (Basic)

Contact this candidate