RAJEEV KUMAR SHUKLA
India, Pin Code - 302020
E-mail: rajeev_ email@example.com
To utilize my knowledge skills, and experience in developing application towards a challenging career in a growth oriented organization like yours and enhance your business revenues.
Professional Synopsis :
More than 22 years of experience in fabrication production, quality control etc.
Proficient in managing production operations for accomplishing the assigned targets and handling the shop floor staff.
A proactive leader with strong skills in preventive and predictive maintenance ensuring maximum machine up time.
Proven skills in enhancing productivity and implementing cost/energy saving initiatives
Possess strong communication, planning and leadership skills.
Role and Responsibility
Fabrication and Erection
Operation & Quality Control
TPI - Inspection work
PSL LIMITED: PSL Limited is an ISO 9001, ISO 14001, OHSAS 18001, and SHELL GLOBAL SOLUTIONS certified group of companies pioneer in manufacturing of MS line pipes & various types of anti-corrosion coating on it and sacrificial Anodes. Pipe manufacturing division Gandhidham (Kandla) is a largest facility at single location offers manufacturing base for API / IS grades pipes in India & abroad.
Responsible for selection of welding procedures & welding parameter setting.
Preparing QAP, WPS,PQR,WPQ) & (WOPQ) as per applicable standards.
Coordinate with new development Department, to approve the component qualifying the quality specification.
Investigation and disposition of all customer complaints by giving the countermeasure on 5S role sheet with supporting documents to customers and presenting this information on monthly basis to management team and also to ensure the information must be communicated to concern area associates.
Perform weld Visual Inspection, destructive testing and NDT as per ASNT Level II.
To check the fit-up of spools (groove angle, root gap, root face, misalignment, mechanical damages and cleanness) in stage inspection and repair them by SMAW.
To rectify the defects found in radiography tests.
Look after the manufacturing process of the SAW/ MAG, Welded 2-Step High Speed Spiral Pipe Mill & conventional Spiral Pipe Mill.
Follow the strict quality norms according to specified standards.
Complete site management and supervision of Fabrication & Erection of Steel Structure and mechanical equipment.
To calculate the raw materials, maintain the consumption record and estimate weld materials.
Various types of M.S.Pipe coating Like Concrete Coating, Cement Mortar Lining, Tape Coating Coal tar Coating, 3Layer Polyethylene Coating and Internal Coating etc.
Active participation in internal audit as an internal auditor in different departments.
Reduce Breakdown hours substantially by concentrating on predictive maintenance therefore achieved highest production in a shift.
Involved in Commissioning of Two-Step High Speed (Off Line Welding) & Conventional (On Line Welding) Spiral Pipe Mill and successfully Commissioned the Pipe Mill with in the Period.
Worked with Isam AG- Germany as a team member during commissioning & production trial of 2-Step High Speed Spiral Pipe Mill.
Completed the prestigious GAIL- DUPL-1 & DPPL Pipe line Project well ahead of the time, escalating the production rate twice that of production trial.
Successfully deal with TPI like Engineers India Ltd., Germanisher Lloyds India, SGS, ICSB, and VELOCY, TRACTABLE etc.
Manage International & National Dignitary/Clients during their visits & explain the operational process and answering there queries.
Having successfully completed several projects like GAIL DUPL/DPPL, SUDAN, HPCL,GSPL, MDPL, IOCL PREXPL,Dahej Vijaipur Pipe Line (DVPL I & DVPL II Material Grade X80-48”ODX17.5mmWT) Etc.
Man Power Planning and job allotment.
Rehabilitation of 5 X 200 MW Boiler at OBRA THERMAL POWER PLANT (UP)
Job Profile / Responsibilities/Achievements: Man Power Planning and job allotment.
To maintain the consumption, Break-Down and costing report.
Fabrication, Erection & Commissioning of 2 x 500MW Boiler at Rihand Nagar(NTPC) MP in the BHEL/NTPC
To Check the all pipe joint Fit-up Visual, & NDT and offer to TPIA.
Major Project Handled :
Line Pipe 1219 OD, Grade X 80 – 199 Km for GAIL’s Dahej - Vijaipur Pipeline Up- gradation Project (DVPL-II) at PSL
762 OD and 914 OD, Grade X80, 199 Km for GAIL’s BawanaNangal Pipeline Project at PSL.
18”and24” Grade X70M – 387.560 Km SAW Line pipes for Indian oil corporation limited-Paradip Raipur Ranchi pipeline project at PSL Limited.
30” and 48” Grade.X70M- 378.164Km. SAW line pipe for GAIL (INDIA)LTD Kochi Koottanad Bangalore Mangalore pipe line project at PSL Limited.
30” Grade 70 – 478.8 Km. SAW line pipe for HMPL Mittal pipe line-Mundra Bhatinda pipe line project at PSL Ltd
36” and 30” and 48” Grade X70M-465 Km for GAIL(INDIA) Limited-Vijaypur
Dadari pipe line project at PSL Limited.
28” 30” and 36” Grade X70 -568 Km for Hindustan petroleum corporation limited –Mundra Bhatinda
30” Grade X70M -200 Km SAW plus 3LPE Coating for GSPL-Bharuch Jamnagar pipe line project at PSL Limited.
30” Grade X70M – 164.5 Km, HSAW plus FBE for GAIL-Dhahej Uran pipe line project at PSL limited.
40” 42”and 48’ Grade X60 andX65M- 35 km SAW line pipe for Kala gas co(PARS) –Kala gas project at PSL Limited.
30” Grade X70M -132.5 km, saw plus 3LPE for Indian oil corporation ltd-Dadari Panipat R-LNG pipe line project at PSL Limited.
24” Grade X65M -592 Km, SAW Pipe line for BORL –Vadinar –Bina pipe line project at PSL Limited.
18” &20” 24” 28” and 30” Grade X70M-800 KM SAW pipe line for Indian oil corporation limited-SMPL Debottlenecking project at PSL Limited.
Technical Education : Diploma Mechanical Engineer from S.E.S Polytechnic.
Sholapur (MAHARASHTRA) With FIRST CLASS. (1994)
Professional Qualifications : ASNT LEVEL II (R.T,UT,MPI,DPT)
: CSWIP 3.1 Welding Inspector (TWI).
: International Welding Technologist(IIW)
Computer Skills : Win-98, M.S. Office, Internet and its application
Hobbies : Reading & collection of technical books, eager to learn new
Nationality : Indian
Date of Birth : 03.07.1974
Sex and Marital Status : Male & Married
Language Known : Hindi, English.
Passport Number : P6717497