Engineering Engineer

NISHIL SHETH

***********.*****@****.***.*** 682-***-**** Dayton, Ohio LinkedIn

Objective:

Seeking fulltime opportunities as Industrial Engineer to contribute the experiences through effective problem solving, quality control, industrial techniques, traditional IE techniques, statistical approaches. Education:

University of Texas at Arlington, Texas Dec’18

• Master of Science in Industrial Engineering 3.60 GPA

Charotar University of Science and Technology, India May’16

• Bachelor of Technology in Mechanical Engineering 4.00 GPA SAE BAJA 2016 engine design and analysis – 1 year

Experience:

Tesla, Inc. (Gigafactory 1), Quality Engineering Intern – Tesla Energy Sparks, NV Aug’18 – Dec’18

• Reduced MRB inventory of non-conforming DCDC boards, by creating disposition matrix and FTA, using techniques of RCA, MySQL traceability in order to rework, RTV SCAR, scrap damaged parts, saving $20,000 of DCDC boards, increasing FPY by 13% on line

• Conducted potting material containment trials, working with cross-functional teams and performed snap test on each agitated tote, saving $80,000 worth of the 6 potting totes, developing CAPA on material usage and handling

• Updated PPAP – Tesla Qualification Process documents such as FMEA, control plans, MSA, Gage R&R, DFM, inspection standards for the safety critical parts on the supplier portal, increasing the defect RCA efficiency and supplier defects identification

• Developed Quality Key Points (QKP) sample inspection instructions for energy product lines, decreasing the number of inspections on the energy lines and increasing defect identification efficiency for the quality technicians

• Developed and maintained ISO 9001:2015 quality internal audit checklist and TUV audit for Energy products

• Performed Gage R&R study on the flatness of the cold plates used in manufacturing battery modules with different operators on a flatness tester analyzed the data in Minitab, formulating rejection criterion for the cold plate inspection

• Executed torque validation using ST torque wrench for the line setup for Gateway 2.0 production used in power storage handling Tesla, Inc., Industrial Engineering Intern Fremont, CA May’18 – Aug’18

• Reduced and reallocated headcount on BIW, EOL, and General assembly of model S/X by 10% using work content utilization data for each station under TAKT time, increased OEE by 14% and developed manufacturing work instructions for EOL S/X functional

• Developed flow layout and work instructions for Tesla model 3 cover wrapping along with designing wrap roll tables, squeezes

• Performed intensive time study analysis on value added repair and inspection activities while Model 3 is supercharging, increasing productivity using Visual Kanban colored cone system, work content distribution per zone (5 zones) from 2-3 UPH to 8-9 UPH

• Formulated capacity model for the EOL activities for determination of capacity based on the cycle time and number of headcounts, FPY, OEE, shift duration and logistics model for staffing requirements based on the production targets for Tesla cars

• Developed Tableau dashboards for model 3 UPH and repair times at each repair bays from the excel online data feeding everyday

• Executed line balancing on model 3 general assembly lines decreasing the cycle time by 30 seconds on each headcount Tiwari Engineering Works Ltd., Project based Engineering Intern India Jan’16 – May’16

• Performed work sampling and refined systems reports to identify 16 types of losses (time and motion loss) using Excel VBA for OEE calculation, increasing machine utilization by 25% Param Engineers, Manufacturing Process Improvement Intern India July’15 – Dec’15

• Redesigned casting gating systems with 15% reduction in defects of casting such as blowholes, pores, cracks, misruns Larsen & Toubro Ltd., Engineering Intern India May’15 – June’15

• Designed the workstation for the CNC welding operation, worked on ERP systems for inventory control and management Academic Projects:

Simulation on WITNESS for Suncity - for identification of number of solar panel installation, staffing requirements using data analysis, MLR modelling on MS Excel, logic building for the process

Facilities planning and design for OA Metal fab - configuration of existing and new layout using MS VISIO, AutoCAD, Pro-planner tools to identify the material handling selection, cost and alternatives based on economic justification

Quality control and Six Sigma analysis on Ford cars & trucks – Cruise control deactivation switch fire – DMAIC, FMEA

Project management of computer-controlled conveyor belt system – 5 deliverables in MS project based on resource constraint modelling, WBS, Gantt chart, Activity network diagram, slack levelling and budget reserve analysis Skills:

Certifications: Certified Logistics and SCM professional, Certified Six Sigma Green Belt, Certified SolidWorks Associate Software: MySQL, Dassault SolidWorks, AutoCAD, Tableau, Minitab, Enovia, FlexSIM, WITNESS horizon, MS Project, MS Visio, CATIA Skills: RCA, 5 why’s, 8D, PPAP, CAPA, Capacity planning, Lean manufacturing, Six Sigma, waste elimination, 5S, DFM, MSA, Gage R&R study, DMAIC, Fish-bone, QKP, NVA, problem solving, team player, continuous improvement, Quality control, FMEA, time study

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