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Manufacturing Process Engineer

Location:
Fremont, CA
Posted:
January 29, 2019

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Resume:

Sourav Chakravarty

SEEKING FULL-TIME OPPURTUNITY

• A recent Mechanical Engineering graduate with educational and professional experience in Automotive, Manufacturing, Design and Process Engineering. Additionally, equipped with first-hand experience on Fanuc Robots.

• Effective communicator with hands-on working experience, within cross-functional teams and on several projects at once. Personal Info

Phone

979-***-****

E-mail

ac8b1t@r.postjobfree.com

LinkedIn

http://www.linkedin.com/in/chakravartysourav

Skills

Solid works, Creo, AutoCAD, CATIA

Lean Manufacturing, Minitab, SQL, Six-

Sigma, GD&T, DOE, CTQ, SAP

Line balancing, Tooling & Gauging, SPC, Line

balancing, FMEA, PFMEA

Microsoft Office, C++,PLM, Project Management

Work in cross-functional team, Negotiation &

Procurement, Troubleshooting, Fatigue Limit

Testing.

Experience with Fanuc robots & HMI, Injection

Molding, Process Design & Layout Root Cause

Analysis

COURSEWORK

Lean Manufacturing, Production & Inventory

Control, Product Design, Manufacturing

Sciences, Metrology and Quality Control

Heat Transfer, Fluid Dynamics, Solar Engineering

Thermodynamics, Strength of Materials

Automobile Engineering, IC Engines, Material

Science, Polymer Science, Operations Research

Mechatronics, Robotics, Smart Grid Technology

Design of Machines

Experience

2018-01 - Manufacturing and Equipment Process Engineer Intern 2018-08 TESLA

• Increased the plastics shop floor efficiency by implementing standardized work instructions and training production associates

• Supported line balancing planning activities by conducting time studies and identifying waste reduction opportunities. As a result, increased station’s efficiency by 15%

• Improved the OEE of the process by 10% by reducing downtime on machines, error proofing the process and increasing the quality of the produced part

• Achieved lower mutilation rates for fascia by 20 %, by modifying the design of racks

• Developed & implemented statistical models for proactive quality control through SPC to eliminate process variation, predict defects and improve Cp-CpK 2015-05 - Manufacturing Engineer Intern

2015-06 Heavy Engineering Corporation

• Implemented easier and expedited communication between 3 production shifts by designing database using MS Access, for collecting production data and for generating end of shift reports.

• Performed scheduled reviews to assist senior engineer in setting up casting and molding machines

2014-05 - Design Engineer Intern

2014-06 MECON

• Established data integrity by collaborating with quality team, to collect data for designing of hydraulic cylinder

• Reduced the cycle time of Injector Assembly Line by 10% by using time study techniques and line balancing.

• Governed a team of 3 other interns, instructing, overseeing, and aiding in the calculation of the rolling mill draft.

Education

2016-08 - TEXAS A&M UNIVERSITY, MECHANICAL ENGINEERING, 2018-08 MASTERS

• GPA- 3.45

2012-07 - Manipal Institute of Technology, Mechanical Engineering, 2016-05 Bachelors

• GPA- 3.74

Publications

2015-11 Characteristic of medium carbon low- nickel steel to heat treatment. Horizon Research Publication House (Paper id: 16203957)

Additional Activities

2016 -

2017

2013-08 -

2015-01

2015-11 -

2016-04

ACADEMIC PROJECTS

• Product design and manufacturing of Umbrella dryer: The product was designed after an ethnographic study using quality tools like House of Quality, TRIZ and Pugh Matrix, and Functional Block Diagram. The product was designed in solid works and analysis done in ANSYS. The product was fabricated and tested.

• Design of Solar Panels: Calculated solar energy amount by using MATLAB code

• Cogeneration hospital design project: Designed small -scale hospital. Collected data and proposed different solutions to meet thermal and electrical needs. FORMULA MANIPAL TEAM

SUSPENSIONS TEAM

• Directed design, validation of next generation radiator (heat exchanger) and other peripherals for 600 cc engine with efficient packing

• Planned fabrication, developed bill of materials (BOM), performed build v/s buy cost analysis and executed the assembly/disassembly processes to evaluate the readiness of the car

• Designed and installed push rod suspension

MANIPAL INSTITUTE OF TECHNOLOGY

CAPSTONE PROJECT

To study mono-composite leaf spring subjected to bending stress:

• Designing and manufacturing of leaf spring and subjecting it to bending stress.

• Designed and prepared the leaf spring mold. Prepared tensile specimens to find the best stacking arrangement



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