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Refractory Insulation Engineer

Location:
Kamptee, Maharashtra, India
Salary:
90,000.00 per month
Posted:
May 02, 2019

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Resume:

CURRICULUM VITAE

Md.AMJAD KHAN

S/o, SAHIDU RAHIMAN KHAN

Near Porwal College,

Gautam Nagar, Chhaoni

Kamptee – 441002

Dist: Nagpur (M.S.) India.

Mobile: +917*********/702*******

E–mail id: ac89xf@r.postjobfree.com

ac89xf@r.postjobfree.com

OBJECTIVE:

To work in a corporate entity which provides a challenging and competitive work environment and a part of an organization which can be enable to realization of individual potential and capabilities to develop system in the field of Refractories Application, Lab testing, Machineries Maintenance and Insulation Hot & Cold Application. More than 12 years of overall experience in diversified field of professional with extensive progressive consisting of Quality Assurance/Quality Control Insulation and Refractory lining supervision and Inspection activities in Major industries like Petrochemical, Oil & Gas Refineries, Thermal power plants, Steel plants, Cement plants Kiln, Preheater, Fertilizer plants Reformer, Sponge Iron Plants, Aluminum Smelter Aluminum Refineries.

ROLE: Capable of Testing and Inspection of Refractory selection.

Monitoring of Refractory Installation Procedures and compliance to Quality Assurance.

Advising to Supervisors for delivering best quality job.

Refractory Application with Safety and Quality team work.

Consulting view with seniors and trusts on subordinates.

EDUCATIONAL QUALIFICATION:

MBA (HR, IBM) NAGPUR UNIVERSITY 2011.

DEGREE MECHANICAL ENGINEERING MUMBAI 2005.

DIPLOMA MECHANICAL ENGINEERING MUMBAI 2002

PROFESSIONAL SUMMARY:

Sr. No.

Name of Employers

Duration

Designation

1.

Indian Engineering Nagpur

L & T KSA, QATAR Petroleum, HMEL, TATA Projects Ltd.

11/01/2017 to 31/12/2018

Refractory Engineer

2.

ACC Cement Expansion Project Jamul C.G.

01/01/2013 to 31/12/2016

Refractory Engineer

3.

Ruwais Fertilizer, Abu Dhabi UAE

01/11/2012 to 31/12/2012

Refractory Engineer

4.

D.F. Power System Pvt. Ltd. Bangalore

01/03/2009 to 31/10/2012

Refractory Engineer

5.

Maytas Infra Ltd. Hyderabad

01/02/2006 to 28/02/2009

Refractory Engineer

PROFESSIONAL EXPERIENCE:

(A)L & T Hydro carbon Engineering Mumbai:-

Saudi International Petrochemical Company Dammam Methanol Reformer as per recommended thermograph hot spot area found and marked for dismantled at Mixing chamber, floor, roof, east, west, south, north wall, flue gas duct no.01 to 13 Side wall, floor, roof marked and dismantled.Conzone module 01 & 02 floor, roof, Side wall dull sound & crack area marked and dismantled.APH Duct marked and dismantled as per thermograph report. Steam Reformer as per thermograph report marked dislodge module, gap between the module, hole between the module centre, tube surrounding gaps, burner surrounding gaps,fg tunnel lintel block fixing, peep hole change,manway wrapping with ceramic blanket. Make Gas Boiler A & B dull sound area dismantled and recast as per drawing and material. Module thickness 225mm, 275mm, 229mm, 220kg/m3 &ceramic blanket 25mm, 50mm, density128 kg/m3.Surface preparation anchors welding as per procedure & tamping finishing final Hammer test found dull sound and repaired block as per marking and cast able grade as per design enhancement, (Go lite 155 C/G hot face, H2O, 25%, Go lite 124C/G back up layer, H2O 44%) cracks repaired, weak and damage peep hole repaired. Coffin box wherever the damages found damage blanket or board lining replace with new ones. CPCL Shut down Reactor, Regenerator, TSS, Flue Gas Line, Orifice chamber, Google Wall Refractory lining Inspection & Application.

(B.) Qatar Petroleum Qatar:-

CRUDE & RFCC:-Inspection and Test plan for refractory lining Works.

(a) Materials:-As per Material Data sheet.

(b)Storage condition of material. :-As per Material Data sheet.

(c) Preparation:-As per Method statement and Technical Data sheet.

(d)Refractory Installation:-As per Method statement and Technical Data sheet.

CRUDE:-

(a) Crude Furnace:-As per Recommended Repair Floor reset the burner blocks using called trowel PC 90U.Radiant Walls gunning called cast LW Mix 124C/Caulk all open cracks greater than 3mm using Thermbrake 403.Replace the ceramic fiber on all the view port doors using 128 Kg/m3 ceramic fiber.

(b)Desalter: - As per Recommended Repair thin erosion resistant lining Resco AA22S-19mm.Hexmesh-304H.Remove the loose refractory from crack location and clean area suitably. Cracks and voids more than 3-4 mm pointing. Apply by hand packing .For mixing use Hobart mixer.

(c)Charge Heater: - As per Recommended Repair break out the damage brick on the floor and replace with new stock and calde trowel mortar. Radiant Walls gunning calde cast LW Mix 124C/G, by means of gunning. 128 Kg/m3 ceramic fiber in between the tubes and tube sheet on the header boxes.

(d)Debutanizer Heater, Splitter Reboiler, Charge Heater, No.1 Inter Heater Reactor Charge Heater, Stripper Boiler:-As per Recommended Repair floor reset the burner quarls using high alumina mortar (90%).Radiant wall caulk all open cracks greater than 3mm using thermbrake 403.Replace the ceramic fiber using 128 Kg/m3 ceramic fiber. Roof and Lower convection re instate the lining using calde cast LW Mix 124C/G, by means of gunning.

RFCC:- Reactor charge Heater,product stripper reboiler. As per Recommended Repair floor reset the burner quarls using high alumina mortar (90%).Radiant wall caulk all open cracks greater than 3mm using thermbrake 403.Replace the ceramic fiber using 128 Kg/m3 ceramic fiber. Roof and Lower convection re instate the lining using calde cast LW Mix 124C/G, by means of gunning.

(C) TATA Projects Ltd. Hyderabad: - Refractory Inspector

(1)Storage of refractory material

(2)Tools & Tackles

(3) Anchor Welding

(4)Surface preparation

(5)Shuttering

(6) Batching Mixing & Compaction

(7)Installation

(8)Interruption during Application

(9)Removal of Shuttering and Inspection & Curing

(10)Physical Property Requirements Testing and Test Procedures

(11) Preshipment Refractory Qualification Testing Qualification of Installation Procedure and Crew/Installers

(12) Installation of Bricks

(13) Precautions

(14) Record Keeping.

Furnace Refractory Application 60 MTR Length & 7.0 MTR Widths. Refractory Lining Wall & Bottom RHS& LHS Thickness 370mm & Bottom Thickness 442 mm.Insulation bricks, dense bricks, Ceramic blanket 25mm Thickness & Density 128 kg/m3.Roof Section Module Lining at Roof Section View A,B,C,D,E,F,G,H,I,J,K,L,M,N,O Module Density 220 kg/m3.Thickness 300mm,340mm,270mm,354mm,295mm,570mm,170mm S1,S2,S3,S4,S5 S6,S7,S8,S9,S10 &T1,T2,T3,T4,T5.

IOCL BARAUNI REFINERY BIHAR:-Installation of Refractories in FGD of CO Boiler at IOCL

Refractory Installation Quality

Control—Inspection and Testing

Monolithic Refractory Linings and

Materials

1. RG-1 INLET DUCT=D1, D2, D3, D4, D5=ACCMON-50(600X600X155MM)

2. RG-1=INSULYTE-13LI (1000X1000X75MM)

3. BAFFLE PLATE=ACCMON-50(700X700X100MM) RG-2 OUTLET DUCT

1. RD 2= ACCMON-50(600X600MM X 70 MM)

2. RD 4= ACCMON-50(600X600MM X 70 MM)

3. RD6= ACCMON-50(600X600MM X 70 MM)

4. RD12=ACCMON-50(600X600MM X 70 MM)

5. RD14= ACCMON-50(600X600MM X 70 MM)

(D) HMEL BHATINDA PUNJAB:-

Refractory Installation Quality

Control—Inspection and Testing

Monolithic Refractory Linings and

Materials

(1)FCCU:-Reactor,Regenerator, FGL(Flue Gas Line), Orifice Chamber, TSS, Google Wall, FGC(Flue Gas Cooler), Reformer(HGU).Refractories Inspection,(Refractories dismelting & Repair).

Reformer (HGU) Ceramic Module Inspection, (Relining, peep hole & Burner Block Repair).

(2) ACC CEMENT LIMITED BHILAI: - EXPANSION PROJECT

ROLES & RESPOSBILITY 9000 TPD.

1. Refractory Engineer in this industry since 2013.I am very self-motivated and enjoy the challenges of Refractory Supervision, Application, QC, for full Project responsibility. 9000 TPD, Kiln Length 82mtr,Kiln Dia. 5.6 mtr Refractory Thickness 250mm Preheater Height 172mtr All cyclones from 32 mtr TO 142 mtr TAD (Tertiary air Duct) to Cooler,PYROCLON 28mtr to 110mtr,COOLER,Bull Nose, Horse Shoe, RHS,LHS Roof I-Beam Refractory lining .

2. Kiln Bricks Lining, Preheater, Cooler, TAD Bricks Lining, Grinding Unit HAG Refractory Application.

3. All refractory application as per Calderys Drawing & Materials.

4. Taking care of project studies for refractory & Insulation application.

5. Refractory Material test samples CCS, PLC, BD & applicator test.

6. Determine the suitable refractory material (if required).

7. Estimate & Calculate the execution cost analysis.

8. Manage the execution of the project.

9. Errection of refractory material as per procedure.

10. All application as per drawing.

11. Monolithic, plastic, insulation material, dense bricks, insulates bricks, LC castables, and conventional cast able are used.

12. Boiler 30 x 1 MW: CFBC

REFRACTORY APPLICATION: 30 X 1 MW Boiler Furnace Refractory, Cyclone refractory, Economizer Refractory, As per Drawing Application.

(3) RUWAIS FERTILIZ1ER ABU DHABHI UAE (SHUT DOWN)

1. Reformer 1 & 2 chamber shut down refractory application

2. Job Mobilization & De Mobilization.

3. Job Execution.

4. Planning & Arrangement of Manpower & Equipments

5. Testing of Refractory Materials.

6. Inspection Works.

7. Quality Documents Preparation.

8. Leading the team 100 at working field.

9. Refractory Block –Setting.

10. Ceramic Fiber Blanket lining like-Module, Ceramic Blanket lining, Ceramic Fiber Board lining ECT.

11. Surface Preparation.

12. Reformer Refractory application.

(4) D F POWER SYSTEM PVT. LTD .BANGLORE: -Refractory Engineer

Refractory Installation Quality

Control—Inspection and Testing

Monolithic Refractory Linings and

Materials

CLIENT: - CPCL REFINERY CHENNAI.

REFRACTORY APPLICATION: - HEATER, TSS, FSS, FLUE GAS LINE Refractory Application as per drawing.

CLIENT:-ABHIJEET POWER PLANT NAGPUR.

REFRACTORY APPLICATION: 60 X 4 MW Boiler Furnace Refractory, Cyclone refractory, Economizer Refractory, as per drawing application, Sponge Iron Rotary kiln 100 TPD refractory lining.

(5) MAYTAS INFRA LTD.HYDERABAD: -

Refractory Installation Quality

Control—Inspection and Testing

Monolithic Refractory Linings and

Materials

CLIENT: - MRPL REFINERY MANGLORE.

REFRACTORY APPLICATION: - HEATER, Reformer, Refractory Application as per drawing.

CLIENT:-GUPTA ENERGY Ltd. CHANDRAPUR.

REFRACTORY APPLICATION: 60 X 2 MW Boiler Furnace Refractory, Cyclone refractory, Economiser Refractory, As per Drawing Application. Rotary Kiln 50 TPD Sponge iron castable lining.

OTHER ACTIVITES:-

API 936 Appear

Certification: - Microsoft Project (MSP)

Non Destructive Testing (NDT) Level II

Games & Sports :-

Nagpur University Inter Collegiate Tournament in Hockey.

NCC :-

‘C’ Certificate Holder in Army Senior Division.

PERSONAL DETAILS:-

PASSPORT NO.

: - K8526662, 08/04/2014 TO 07/04/2023

SKYPE ID

:- amjad.khan282030

DOB

: - 06/02/1979

GENDER

: - Male

MARITAL STATUS

: - Married

NATIONALITY

: - Indian

LANGUAGES KNOWN

: - English, Hindi, Marathi, and Urdu.

PERMANENT ADDRESS

:-Near Porwal College, Gautam Nagar, Chhaoni Kamptee- 441002 Dist.:

Nagpur (M.S)

DECLARATION:

I HEREBY DECLARE THAT ABOVE MENTIONED INFORMATION IS TRUE TO THE BEST OF MY KNOWLEDGE.

Place: - Kamptee, Nagpur Maharashtra.

AMJAD KHAN



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