Engineer Welding

Location:

Kolkata, West Bengal, India

Posted:

April 28, 2019

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Resume:

CURRICULUM VITAE

Md.Shahid Imam

BEC LLC

Sultanate of Oman Email: *************@*****.***

Fahud. Mob No+919*********

CAREER OBJECTIVE

To seek challenging position as a Mechanical engineer QA/QC in the field of inspection, NDT, fabrication & erection of piping, penstock, storage tanks, Sphere,pressure parts, condensers and structural works for heavy constructions in refinery and power generation plants. Where I can effectively contribute my skills as professional, possessing competent technical skills and where there is an ample scope for individual and organization.

SUMMARY

DME– Diploma in Mechanical Engineering (First Class with Distinction) from technical board of examination Karnataka.

Certified CSWIP 3.1-Welding Inspector since May 2015.

Certified ASNT- NDT Level II Inspector since June 2008 in UT, RT, PT & MT.

Experienced in SMAW, GTAW, GMAW, FCAW & SAW Welding technology and processes.

Conversant with following ASME, ASTM, AWS, BS, EN and ISO codes and standards; ASME SEC I, II Part A & C, V, VIII, IX, B31.1,B31.3 AWS D1.1,BS,EN,ISO 5817,17637,17640,17635,176*******,11666,1011-2,583-1 & 2 etc.

Having 9 years’ experience in all QA/QC activities of Pressure Parts, Storage tanks, pressure vessels,Sphere, piping, super Structures, Bridge and Penstocks (ferrules) in Thermal & Hydro Power plants.

AREA OF EXPOSURE

Inspection of Fabricated & Erected structures, storage tanks, Penstocks, Sphere, Column, Piping &Tubular Components.

Preparation, documentation, monitoring and maintaining welding procedure qualification Records, welder/welding operators Qualification and welding procedure specification in accordance with codes and specifications which meet the client requirement.

Responsible for all aspects of quality control are planned, resourced, performed, controlled, managed and documented.

Preparation of NDE procedures and getting approved by Level-III, Interpretation/ Reviewing of RT films as per procedure/standard and Witnessing/conducting UT, MT and PT and doing evaluation as per procedure/standard.

Perform routine surveillance, inspection, monitoring of contractors shop/site activities like Fabrication, Welding and NDT in accordance with the project/contractor's specifications, codes, I&TP and Quality Asurance Plans.

Witnessed Hydraulic Test (Max. 81Kg/cm2) of Pipe lines & Penstocks.

Ensure that effective and efficient quality is established, followed in accordance with the standards and maintain quality records in accordance with the procedure and specified requirements

EMPLOYMENT DETAILS

1. Company: M/s Sasas engineering & construction Private limited.

Client : JERP

Designation : Trainee engineer.

Site : ZE 354,Reliance petroleum ltd, Jamnagar project.

Duration : 11 Months (July 2008 to May 2009).

2.Company: M/s Indwell constructions private limited.

Client : APCPL & NTPC Joint Venture.

Project : IGSTPP 3X500 MW, NTPC Jharli (Haryana).

Designation : QA/QC Junior Engineer – Structures, Condenser, tank & Piping.

Duration : 2.4 Years (June 2009 – September 2011).

JOB RESPONSIBILITIES:

Prepare Inspection, Test plans and Project quality plans. - Review of WPS/PQR/WPQ, Material Test Certificates etc - Supervise the fabrication and welding jobs and follow up on QA/QC related activities

Report to the QA/QC head and be responsible for quality standards for all equipment bought, fabricated and assembled.

Inspection of joint during and after welding like checking welding process, preheating/interpass temperature, welding consumables, welding parameters such as (volt, current, travel speed) welder, in accordance with WPS/approved procedure and weld identification, weld appearance, dimensional survey, PWHT as per weld map/Drawing/Procedure.

Supervision of fabrication & erection of piping storage tank, condenser, pressure parts and structural steel works.

Liaison with production team to plan and execute inspection activity accordingly.

Raw material inspection, review of MTC to check the mechanical, chemical properties compliance with project & code specification. Ensure calibration of welding machines and ovens at regular intervals.

Inspection of both static & rotating equipments such as LP & HP heaters, drums, plate heat exchangers, coolers, storage tanks, motor & turbine driven pumps etc.

Checking batch certificate of welding and NDT consumables at site to ensure that all welding consumables meet the code specification requirement and are in good condition prior to use.

Monitoring backing and drying of electrodes as per manufacturer recommendation.

Witnessing & qualifying Welder /Welding operator Performance Qualification Test as per WPS/ASME section IX.

Inspection of joint before welding like checking, material, WPS, welding equipment, weld preparation, welder qualification, welding consumables, fit-up, weld faces, preheating temperature.

Supervise, monitoring & witnessing hardness testing and PWHT as per project specification.

Preparation of documents, maintaining & Co-ordination with QC Manager during ISO audits.

Maintain good record keeping of activities carried out and inspection reports, surveillance reports, etc.

Coordinating and witnessing DPT, MPT, RT, VT & UT inspection with TPI & customer.

3.Company: M/s Abir infrastructure private limited.

Client :Teesta Urja Limited.

Project : Teesta Stage-3 1200 MW HEP. North Sikkim.

Designation : QA/QC Engineer – Structures, Penstock (Pressure shaft), Piping.

Duration : 2.8 Years (September 2011 – April 2014).

JOB RESPONSIBILITIES:

Inspection of incoming material Like Dillimax 690 PE, Sailma 550 HI, checking the dimensions of plate, heat number, plate number and verifying with test certificate of the plate.

To look for continuous improvement & thus decreasing rejection, rework, customer complaints.

Coordination of Non Destructive Testing, Post Weld Heat Treatment and Mechanical Testing of Weld Procedure Qualification Tests. Compilation and presentation of same to the client and or Certifying Authority for review and approval.

Inspecting all welding consumable and review all welding consumable certificates to be used on all contract to ensure compliance with welding consumable type/classification specified by the client.

Ensuring the Project activities have been implemented as per Project Quality Plan, Method Statements, Project Specifications and Drawings.

Ensure that all measuring and test equipment used for test is calibrated and in good working condition & periodic check for safe and reliable operation.

Visual inspection of Storage and Handling of welding consumable, Ensured proper baking of electrodes and fluxes, maintaining records in register as per ASME section-II part C.

Witnessing & qualifying Welder /Welding operator Performance Qualification Test as per WPS/ASME section IX.

Witnessing UT/RT/MPT/DPT on welded joints and doing evaluation/interpretation as per procedure/standard.

Analyses and resolve issues & problems emerging during the quality control. Practicing quality standards with key emphasis on improving quality. Identifying areas of quality failures & take steps to rectify the system.

Attending weekly & monthly meeting for quality improvement with client/contractor.

Identifying areas of quality failures & take steps to rectify the system.

Raise Non-conformance report (NCR)/FIR where applicable and ensure satisfactory close out.

Proficient in Welding Processes like SMAW, SAW, FCAW, GTAW & monitoring entire welding processes.

Coordination with the field subcontractors and the Third Party NDT Inspection Company.

Responsible the quality hall-mark of SSPC, Periodically calibrate and maintain records of all control equipment, instruments and gauges.

4.Company: M/s Tata projects limited. (Corrival corporate consultant)

Client : Teesta Urja Limited.

Project : Teesta Stage-3 1200 MW HEP. North Sikkim.

Designation : Assistant Surveyor – Structures, Penstock (Pressure shaft), Piping.

Duration : 6 Months (May 2014 – October 2014).

JOB RESPONSIBILITIES:

Preparation, documentation, monitoring and maintaining welding procedure qualification records, welder/welding operator’s qualification and welding procedure specification in accordance with codes and specification which meet the client requirement.

Coordination of nondestructive testing, post weld heat treatment and mechanical testing of weld procedure qualification tests. Compilation and presentation of same to the client and or certifying authority for review and approval.

Inspect all welding consumable and review all welding consumable certificate to be used on all contract to ensure compliance with welding consumable type/classifications specified by the client.

Evaluating and assessing any weld failures, implementing corrective action where necessary and conducting periodic welder production audits. Ability to perform visual inspection, interpret and record results.

Review, surveillance, witnesses all activity in accordance with the inspection and test plan (ITP)/ field quality plan (FQP)/ customer requirements.

Witnessing & qualifying Welder/Welding operator Performance Qualification Test as per WPS/ASME section IX.

Ensure that effective and efficient quality is established, followed in accordance with the standards and maintain quality records in accordance with the procedure and specified requirements.

Implementation and supervision all sub-contractors quality plan, inspection plan, procedures and work instruction.

Visual inspection of joint like under cut, under fill, surface crack, surface porosity, excess weld metal, lack of penetration, spatter, uneven ripples, arc strike, start and stop point, unfilled craters etc.

Witnessing UT/RT/MPT/DPT on welded joints and doing evaluation/interpretation as per procedure/standard.

Analyses and resolve issues & problems emerging during the quality control. Practicing quality standards with key emphasis on improving quality.

Continuous monitoring and surveillance of welding and analyzing cause for Welding defects and improving quality of weld metal.

To look for continuous improvement & thus decreasing rejection, rework, customer complaints.

Ensure that Non-Conformance Report (NCR) is raised once the activities deviated from the Contract Specifications or normal construction industry practices.

5.Company: M/s SGS India pvt ltd.

Client : BPCL & Northeast Frontier Railway

Project : pipeline, tank rotary equipment, Bogibeel Rail-cum-Road Bridge – Assam

Designation : Inspection Engineer – Structures, Pressure parts & equipments

Duration : 2.7 years (Nov 2014– June 2017).

JOB RESPONSIBILITIES:

Responsible for all aspects of quality control are planned, resourced, performed, controlled, managed and documented.

Preparation of inspection and test plans and check –sheets jointly with site in-charges. Implementation of the quality control program for the project. Routine site inspections and periodical offsite inspections.

Ensuring that inspection systems and controls are implemented and ensuring that all test reports are verified to meet the contract requirements.

Coordinate all inspections; monitor the required tests and record inspections and tests made as per the Contract Plan and Contract Specifications.

Monitor control and issue of welding electrodes. Assist QA/QC Manager in conducting internal quality audits.

Attained Monthly Project Review Meetings (PRM) and alert the project team of any potential problems.

Reviewing the inspection and testing methods and procedures for Radiographic, Dye Penetrant, Magnetic Particle, and Ultrasonic inspections. Review of the radiographic film and all NDT reports on a daily basis.

Witnessing of welder qualifications testing and procedures qualification testing. Selection of welds for nondestructive testing .Recording and listing of defective welds. Monitor the control and issue of welding electrodes.

Checking the hydrostatic test packages for NDT compliance prior to testing.

Monitor any Post Weld Heat Treatment on site and review the completed test reporting.

Resolving all issues, queries and critical situations related to the welding operations, in a most effective and efficient manner in accordance with project requirements.

Interpretation, Evaluation & Reviewing of NDT Techniques like UT, RT, MT and PT.

Report to the project QA/QC manager any deficiencies in the operation of quality management and control system. Liaise with the Client's representatives for the conduct of day-to-day quality related project activities.

Periodic check on existing inspection equipment for safe and reliable operation.

Identifying areas of quality failures & take steps to rectify the system. Supervise, monitoring & witness the hardness testing, preheating & PWHT.

Issue and administer Nonconformance reports as necessary and ensure follow-up.

Analysis of NCRs for determination of route cause. Ensuring adherence to quality standards & maintaining all related documents.

Controlling updating/revisions/documenting quality manuals/procedures plus work instructions and forms related to quality and ISO.

6 Company M/s Sharp tank & structural private limited.

Client : Reliance Industries limited

Project : Jamnagar J3 offsite & utilities project,India

Designation : QA/QC Engineer – sphere, tank

Duration : 3 month (November 2017 – January 2018).

JOB RESPONSIBILITIES:

Witnessing and Interpretation of NDE Results, including evaluation of Radiography test films (gamma ray) of Sphere as per ASME Section V,VIII Div II and as per client procedure.

Inspect all welding consumable and review all welding consumable certificate to be used on all contract to ensure compliance with welding consumable type/classifications specified by the client.

Review, surveillance, witnesses all activity in accordance with the inspection and test plan (ITP)/ field quality plan (FQP)/ customer requirements.

Witnessing & qualifying Welder/Welding operator Performance Qualification Test as per WPS/ASME section IX.

Ensure that effective and efficient quality is established, followed in accordance with the standards and maintain quality records in accordance with the procedure and specified requirements.

Implementation and supervision all sub-contractors quality plan, inspection plan, procedures and work instruction.

Inspection/witnessing Ultrasonic Testing Flaw detection, thickness gauging, Penetrate Testing, Magnetic particle testing, as per project specification etc.

Responsible for daily monitoring and stage wise inspections such as dimensional checks, orientation, fit-up, welding of EP, TP, BP of sphere fabrication operations, erection activities.

Practicing quality standards with key emphasis on improving quality.

Liaison with Production personnel to plan and schedule inspection activities.

Co-ordination with the client for inspection activities.

Report to QA/QC manager of client & receive instructions from him as necessary.

Liaison with Inspection Agencies as necessary.

7 Company M/s Bahwan engineering & construction LLC

Client : Orpic/GS Engineering & construction

Project : Liwa Plastics Industries Complex project, Pkg-3, Oman, Fahud

Designation : QC inspector –piping,Static & rotary equipments & structure.

Duration : 12 months (February 2018 – January 2019)

JOB RESPONSIBILITIES:

Ensure the quality of the site installation is consistent with the company policy requirements together with the approved drawings, with international standards and meeting customer specifications

Inspect the job as per approved procedures, client's specification, code, standards and drawings

Ensure quality of inspected items to meet project requirement and standard

Ensure that the construction quality is in accordance with the approved Project Quality Plan.

Inspection of joint before welding like checking, material, WPS, welding equipment, weld preparation, welder qualification, welding consumables, fit-up, weld faces, preheating temperature.

Supervise, monitoring & witnessing hardness testing and PWHT as per project specification.

Preparation of documents, maintaining & Co-ordination with QC Manager during ISO audits.

Implementation and supervision all sub-contractors quality plan, inspection plan, procedures and work instruction.

Installation & Inspection for Static Equipment include Padding, Elevation, Position, Orientation, Verticality, Levelness, Platform & ladder

Supervision/Inspection for Rotary Equipment include Padding, Elevation, Position,

Orientation, Levelness, Pre.shaft alignment, Run-out, Surveillance inspection during erection and welding of Piping, Pipe Strain, Motor / Turbine solo run, Final Shaft alignment, P&ID Verification, Mechanical Running test, Completion of inspection records

Identifying areas of quality failures & take steps to rectify the system.

Raise Non-conformance report (NCR)/FIR where applicable and ensure satisfactory close out.

Proficient in Welding Processes like SMAW, SAW, FCAW, GTAW & monitoring entire welding processes

EDUCATIONAL QUALIFICATION

Diploma in Mechanical Engineering, H.K.E Society Polytechnic Gulbarga(Bangalore technical institute) with 77%Marks, in the year 2008 (Karnataka)

H.S.C, Gandhi intermediate college Nawada (Bihar intermediate Council Patna) with 62% Marks. in the year 2002.

S.S.L.C- S.S.N.S high school Nawada (Patna) with 57% Marks.in the year 2000.

IT FORTE

Design Packages - AutoCAD, Pro-E 2000i

Software Packages Operating Systems - Microsoft Office like Word, Excel, Power point and Internet Surfing.

PROFESSIONAL QUALIFICATION

ASNT Level-II in UT,RT,DPT & MPT completed in June 2008.

CSWIP 3.1-Welding Inspector completed in May 2015.

PROJECT HANDLED

Indra Gandhi STPP, NTPC/APCPL, unit 1x500 MW, Jharli, Jhajjar (Haryana)

Teesta stage-III 1200 MW Hydroelectric project North Sikkim (Sikkim)

PERSONAL DOSSIER

Name : Md.Shahid Imam

Date of birth : 10/12/1985

Sex : Male

Marital Status : Married

Languages : English, Hindi and Urdu

Religion : Islam [Muslim]

Nationality : Indian

Passport NO : R 2472612 (Valid from 31.08.2017-30.08.2027)

Current salary : 9 lakhs. (Annual)

Expected salary : Negotiable.

Current location : Kolkata, India

Notice period : immediately

Contact No : +919*********

PERMANENT ADDRESS

Md.Shahid Imam

S/o-Md.Sayeed Ansari

Mohalla-Ansar Nagar

Post+Dist-Nawada

Pin NO-805110

State-Bihar (India)

Phone NO-821*******

DECLARATION:-

I hereby declare that all particulars furnished by me are correct to the best of my knowledge; hence I request you to give me an opportunity to serve your esteemed organization for which act of kindness I shall be grateful to you.

Date;-

Place: - Kolkata (India) (Signature)

Contact this candidate