Date of birth:*6dec.1973
E-mail:email@example.com, Phase 3B-2, S.A.S Nagar, Mohali
A challenging growth oriented position in a progressive company where my skills can be effectively utilized to contribute towards organization success.
Technical Qualification: 4 years B. Tech. Mechanical Engineering from
Regional Engineering College, Jalandhar.
Management studies: Pursuing MBA from IGNOU.
Educational Qualifications: 10+2 from D.A.V. Senior Secondary School UNA (Himachal Pradesh).
Quality Certifications: Certified for Internal Auditor –ISO 9001:2015 and IATF 16949:2016.
An astute professional with 18 years of experience in the areas of Quality assurance, process improvement, Risk management, production operation, production planning and control, & people management.
Six and half year experience With BAJAJSONS LTD.Ludhiana.
Two year experience with Continental device ltd., mohali, Punjab.
Three year experience with Ind-sphinx ltd.Himachal Pradesh.
Five year experience with MK Auto Clutch CO. Kala-Amb (H.P)
Presently associated with PA PINIONS,Dharmpur, Solan (H.P)
Process & Rejection Control Handling Customer complaint Supplier Quality & Development
Designing of new Fixture Process management New Product Development
Validation of Process Risk management Quality management system,
People management. Training for Skill improvement productivity improvement
(1)P.A.PINIONS, Solan (H.P) Quality head and MR(QMS) Nov,2016 – Present
P.A.PINIONS. is Manufacturer of Highly Precise Shafts, Gear wheel, Pinions and gear boxes assembly for Automotive, Aerospace, Industrial Automation for USA, Switzerland, and Germany & U.K. PA PINIONS Group is also a major supplier to almost All OEM in India like Endurance, Padmani, Sogefi Engine, and Bosch.P.A. Pinions have all manufacturing facilities like, Machining, Sheet Metal, Press shop, laser welding,Assembly of gear box, Heat treatment, Injection molding & Plating (Ion & Wet).etc.
(1) Process Management
Define, standardize and monitor product & process quality parameter for ongoing improvement in the process by designing quality plans, SOP, and by implementing quality tool like Control chart, brainstorming analysis, Cause and effect diagram and Pareto chart etc. .
Improve process capability studies for critical process parameter, cycle time study, PFMEA Review, Design of experiment by conducting trials and analyze to ensure products meet customer requirements.
Daily quality MIS review of plant and take corrective action for the reduction of COPQ with lean methodology .
Review product & process audit as per plan, process validation, Testing of product to monitor the performance as per OEM Standard.
Monitor & ensure final product quality by maintaining sampling plans, conducting Dock audits & taking timely feed backs from the customers
Manage inspection process at various stages and decides disposal of non conforming products and follow up and implementation of improvement action plan.
Monthly review of project undertaken for continual improvement with CFT and taken action to achieve the quality objective with lean methodology
(2)Calibration of Measuring Instruments:
To handle standard room and ensure periodic calibration of measuring instrument like roughness tester, hardness tester, profile projector, XRF plating thickness tester, Rolling tester, Comparator,VMS,TMM, digital Micrometer,Vernier and study the error within the measurement by conducting MSA, GR&R studies.
(3 )Quality system Management
Develop and establish quality management system in line with quality management system ISO9001:2015 and internal process.
To lead the internal quality audit, report to management the result and follow up on corrective action.
Implementation ISO 9001 : 2015, ISO/IATF 16949:2016 Standard by managing internal & external trainings, conducting Internal Audits,reviewing Quality Manual & Procedures & conducting management review meetings.
Review Risk analysis of all Business process through MIS with the management for continual improvement to align with organizational objective.
Coordinate with certification & consultant bodies for audits and ensure compliance to legal requirement.
(4) Customer relation management.
Analyzing the customer complaints, Return rejection by using 8D methodology, taking corrective actions and check effectiveness of corrective actions .
To manage customer concern and ensure the effectiveness of all response, including response time (24hrs) to customer.
(5) Supplier quality improvement
Extending technical assistance to upgrade capability of vendors in meeting with requirement of company quality, cost and delivery (QCD) and enlisting them as certified vendors.
Incoming material analysis through chemical composition to fulfill ROHS & REACH compliances, testing of raw material through outsource agency & deploy quality and procurement strategies among the suppliers
Conduct supplier audit and qualify the process capability as well QMS effectiveness. To monitor supplier quality performance and initiate review meeting with suppliers.
(6) New Product development
To Plan and coordination of new product release implement and preparation of APQP and submission of PPAP for customer approval with ISIR, GR&R and SPC, etc.
Review drawing and standard as per customer requirement, RFQ, technical review with customer and monitoring of time plan for the new product submitted to customer.
Provide assistance in procurement of gauges and fixture for new product development. & validation of measuring instruments, jigs and fixtures & special Processes.
Plan QA budgetary requirement finalization and approvals
Obtain customer feedback during development activity.
(7) Employee empowerment
Provide training to production and quality team on 5S, kaizen, SPC, 7QC Tool, Six sigma, PFMEA, MSA, Quality plan, Quality management system(ISO 9001:2015),8D methodology, Inspection method, and MY MACHINE concept etc to improve the organization skill level .
Best Supplier by USA customer in 2017-18 among 259 suppliers.
Cost saving of 1 million in 2017-18 by reducing rejection, Process re-design, improving process capability and developing new fixtures.
Reduce internal rejection PPM from 28 K to 11 K. & Customer PPM from 3K to 1.1 K. in 2017-2018.,
(2) M.K AUTO CLUTCH CO. KALA AMB(H.P) Manager Quality and MR(QMS) Sep,2011 –Oct,16.
Worked with MK AUTO CLUTCH CO, KALA AMB, and Himachal Pradesh as a quality head &MR(Qms) since Sep2011 to Nov,2016.
MK Group is engaged in manufacturing clutch plates, clutch plate assembly, brake shoe, disc brake pad, pressure plates and pressure die cast for two wheeler and three wheeler markets. MK Group is a major supplier to almost All OEM in India like Royal Enfield, Bosch, SKF, Atul Shakti, fedral mogul. The brand MK is synonymous to CLUTCH PLATES and MX to brake shoe.
Achievement: (1) Annual Saving of 96.0 Lakh in COPQ with DMAIC and Lean concept.
(2) Delivery Achievement up to 98.0%.
(3) Redesign work process of, clutch plate, brake shoe, to eliminate waste through lean implementation.
(4) Productivity improvement through continual improvement >90%.
(3)Worked in Ind-Sphinix Precision Ltd Parwanoo (Himachal Pradesh) as an assistant Manager since march2008 to Sep-2011.
Ind-sphinix precision Ltd is an ISO9001:2008 certified company engaged in manufacturing of PCB Drill, router and micro machining tools, set up in joint venture with SPHINX WERKE MULLER AG, Switzerland a pioneer in the field of micro drills, product range include a variety of tungsten carbide tools include micro drill and micro end mills, micro reamer for automobile,aerospace,ball pen industries & intra oculars lens industry. Ind-sphinix hold major share of Indian market besides exporting more than half of its product in EAST ASIA, USA, UK, JAPAN, KOREA,Germany & Others.
(4) (Worked in Continental Device India Ltd Mohali (Punjab) as a senior Engineer since december2005 to march2008.
Continental Device India Ltd is a company certified under the ISO/TS16949, ISO 9001quality management system as well as ISO 14001 environment system. The company is engaged in the manufacturing of semiconductor devices. Our main products are transistor, diodes, rectifier, thyristor chips/dices. The main supplier of our company is ST Micro electronics, Honey, Astec, etc.
(4)Worked in BAJAJ SONS Limited Ludhiana as a senior quality Engineer since May 1999 to December2005.
BAJAJ SONS LTD is an ISO/TS 16949 company engaged in the manufacturing and OEM Supplier of Auto parts for Hero Honda, Munjal Showa, Bajaj Auto, LML, Majestic Auto, Rico Auto Etc. Our main product is brake cam, sleeve rear wheel, brake rod, bracket, push rod tensioner, shaft rocker arm, pulley ring etc .
ADDITIONAL SKILLS/TRAINNING :
Attend training program on S.P.C /6 Sigma green belt.
Attended Two day Training program on Total Quality Management..
Successfully completed training on internal auditor for ISO9001:2015 and IATF 16949:2016.
Attend training program on TPM.
Computer knowledge : Word, Excel, Power point,Project, quality statistical software.
Salary Drawn 9.50 lakh (INR) per annum
Expected Salary: Negotiable.