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Design Engineer Quality

Location:
Windsor, Ontario, Canada
Posted:
April 23, 2019

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Resume:

DESIGN ENGINEER

Pragmatic and analytical professional with 5 years of experience within mechanical design. Identifies variances and issues within part designs while ensuring client specification compliance and development feasibility. Develops and implements legislative policies and customer expectations within design development. Conducts quality assessment to ensure appropriate development while analyzing production standards and recommending process or design improvements and gathering client approval. Prepares new programs and parts involving design tools and processes while documenting changes within work instructions. Strong problem solving skills with advanced statistical techniques.

CORE COMPETENCIES

CAD 2D & 3D Design

Quality Assessment

Policy Compliance

Client Collaboration

Root Cause Analysis

Performance Assessment

Design Process Management

Issues Documentation

Continuous Improvement

Technical Acumen: SolidWorks PLM Software CATIA Pro-E Ansys ENOVIA Microsoft Office Suite

Six Sigma APQP PPAP SPC MSA

PROFESSIONAL EXPERIENCE

Quality Inspector Legacy Personal Windsor, ON September 2017 – Present

Exkor Manufacturing November 2017 – May 2018

TRW Automotive June 2017 – Present

Provided parts inspection for manufactured parts assessing texture, hole positions, software finishing, shape, bolts and accurate fitting while marking and identifying issues to ensure client awareness

Developed reports highlighting quantity various inspected parts, defects and optimal parts identified while conducting data analysis on ratios between defects and accurate parts for quality supervisor assessment

Inspected the Ford transmission plate for Burrs and slot oversize and undersize in a fast phase

Conducted quality assessment to assess files and check any corrections or variances within the quality of the file

Inspect Manufactured and Assembled suspension to ensure dimensional standards, functional requirements and aesthetic requirements according to inspection instructions in a fast-paced, high-energy environment

Recorded the quality defects and reported to the shift supervisors and Quality Engineers to incorporate necessary changes in control charts, process improvements, and Statistical Process Control (SPC)

Performed corrective actions as required to keep the line running and ensure proper quality

Inspected with respect to ISO/TS 16949 standards and acquired insight into World Class Manufacturing by working with production team and Quality Engineers

Jr Manufacturing Engineer Skanda Engineering Pvt. Ltd Hyderabad, India June. 2017 – August. 2017

Key Responsibilities:

Involved in developing the Process plan for production and PPC drawings for components

Developed the fixtures to hold the component in the manufacturing process and their drafting

Supported technically to bring new products from conceptual state to full production

Conversion of 2D drawings into 3D and Developed Balloon Drawing for inspection for Quality

Ensured FIFO system being implemented throughout the company till the final dispatch of the product

Coordinated between Engineering department and shop floor

Conducted quality assessment to assess files and check any corrections or variances within the quality of the file and drawing identifying features missing and conducting root cause analysis

Documented Control Plan as per AIAG requirements & for different assessments like ISO9001, AS9100 and TS 16949 to meet industry standards

Participated and working knowledge in APQP, PPAP for new product launch

Design Engineer Defence Research and Development Laboratories Hyderabad, India August. 2014 – May. 2017

Key Responsibilities:

Developed digital prototype of various sections of aerospace vehicle, solid models and drawings of aerospace structures

Evolved various mounting schemes for various packages, design of interface components Viz., Sector plates, mounting brackets and spacers for same to assemble into aerospace sections

Successfully developed mounting brackets and intersection plates for aerospace vehicle section with respective to company standards

Developed Project report and delivered presentations for design review meetings

Re-engineering aerospace components and assemblies for R&D purpose

Engaged in maintaining large assembly integration and sub-assemblies of aerospace vehicle project of ANSP

Successfully Generated the Bill of materials and drawings for large assemblies of aerospace vehicle and converted the Russian drawings to ISO standards

Analyzed errors to develop effective solutions while providing clients with an understanding to gather approval and ensure awareness and satisfaction while providing design checks and team rating depending on issues severity. Provided corrective action for reoccurring actions prior to production

Evaluated the design changes, specification and drawing releases, and coordination of such activities with customer technical teams

EDUCATION & VOLUNTEERING

Master of Mechanical Engineering University of Windsor December 2018

Key Projects Completed:

Lean Manufacturing & Process Improvement

Implemented lean manufacturing techniques to improve the efficiency of the process. Identified the Root cause of the problem by using Fishbone and 5 WHY techniques. Reduced manpower is by 50% from 6 operators to 3 operators by using MODAPTS study. Condensed Cycle time by 18.5% and the number of defects reduced by 46%. Increased OEE by 3.91% from 84.46% to 88.37%. Developed a production is increased by 3.7%

Bachelor of Technology, Aeronautical Engineering Bhagwant University May 2014

CATIA, SolidWorks, Pro-E, Ansys Certification Central Institute of Tool Design

APQP, PPAP, SPC, MSA, FMEA, GD&T, GAUGE R&R, CONTROL PLAN Quality Hub India



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