Mechanical Engineer Manager
Resume:
APURBA KUMAR DAS
Present Address:Qtr No: C*/*,Lanco Power Colony, Vill:Pathadi, PO:Tilkeja, Dist: Korba, Chhattisgarh - 495674•
**********@*****.***
Mechanical Engineer
Professionally matured and self driven Senior Management Executive offering a gratifying career span of around three decades, demonstrating comprehensive industrial experience in turnkey execution of thermal power projects, site management, erection, commissioning and operation & maintenance of thermal power plants, coordinating operational activities of Boilers, TG & BOP, energy audit, environment management, statutory compliances and strategic management.
Experienced in erection & commissioning of Boilers, Turbines, Balance of Plant; Hands on exposure to handing various types of boilers like CFBC boilers PF Boilers, Boiler start- up (cold, hot) & shutdown, operations & maintenance of boilers and handling Boiler tube leakage problems ash disposal problems, etc. An acknowledged project leader with proven strengths in mobilizing and managing materials, machines, vendors and manpower resources to generate highest productivity levels, abilities in Project requirement/ schedule/ delivery, competency development and productivity improvisation. Adept in conducting Plant Safety Inspection to observe the physical conditions of work & work practices; implementing preventing & corrective actions for the equipments, adopting remedial measures for smooth progress of Project and thereby avoid cost and time overrun.
Functional exposure to HR Functions, Inventory Management, Training & Development, People Management and Hiring
& Retention of high caliber.
Adequate understanding in the areas of Work Permit System, Quality Management System & Occupational Health & Safety Assessment and Energy Saving Initiatives; thorough understanding of ISO, TQM, TPM, Kaizen, and Small Group Activities to facilitate team work.
Pivotal in arranging the auto venting of raw water line at source reducing the down time after shut down & leading the WCM (World Class Manufacturing) team at Boiler & AHP section.
Actively involved as Internal Auditor; responsibly handling the documentation and sustainability; prepared SCE Daily Performance Report, PARTA, Specific Parameter Report, MD Report.
Executed cost saving and energy saving techniques/measures to achieve substantial reduction in operations & maintenance expenditures and work within the budget.
Apr 2011 - Aug 2017 Senior Manager – Shift Charge Engineer(Operation) Lanco Power Ltd.
Responsible for the operation & maintenance of 300mw x2 sets of BTG, BOP. Boiler & Turbine make is Dongfong, China of subcritical single reheat and drum type and dry bottom and TG with HP IP & LP with HPBP & LPBP. Manage the techno-commercial aspects including coordination of materials, manpower and equipment to ensure safe and qualitative completions to budget and schedule. Involved in handling preventive & predictive maintenance, of various equipments, condition based maintenance of equipments to ensure maximum machine uptime
Prepare action plan & schedules for seamless execution of the projects. Managing the administrative aspects and accountable for allocating tasks to the resources in coordination with the Superiors
Prepare commissioning reports, test reports, job completion reports. Liaising with client & consultant for understanding the project requirements Involved in the tendering and developing estimates and project costing and handling procurement for project requirements.
March 1993 - Apr 2011 Assistant Manager – Operation Hindalco Industries Ltd., Hirakud Power (Aditya Birla Group) Led and guided the operation team involved in power generation & distribution at its present capacity ( 367.5 MW) to meet the challenges of the present and future needs of the customer and business as a whole in terms of cost, quality, delivery, innovation & productivity.
Successfully executed and supervised the operations, control & maintenance of boilers, TG I,II &III sets as Shift In-charge Engineer in Control Room I &II & from DCS.
Summary
Major Accomplishments
Work experience
https://www.visualcv.com/apurba-kumar-das
Supervised Boiler start-up (cold, hot) and shutdown, TG rolling (cold, warm, and hot) and shutdown activities, unit islanding, unit black out, resynchronisation, TG protection systems, etc. Handled boiler tube leakage problems ash disposal problems, etc. Monitored site activities like Water site, Boiler site, Power House Site, Ash Disposal System, ESP, etc. during maintenance of Boilers, Turbines, DM Plant.
Coordinated with unit-IV, 100MW; and Unit-III for plant load management and PLF, etc. Handled operation and control of unit-I 67.5 MW from DCS in coordination with Grid Participated in the Boiler and Turbine Maintenance activities during shut down and initiated emergency action during tripping of boilers, turbo generator, total power failure etc. Ensured corrective action to control high unburnt in fly ash and problems in bottom ash. Played an important role in people development and involved in skill & competency development of team members & new entrants as well as handled performance appraisal proceedings Involved in the commissioning of
Water section- it covers DM Plant, Chlorination Plants (5kg, 60kg), CW system, firefighting system. Boilers: Refractory drying, Alkali boil out, Acid cleaning, steam blowing, etc. Ash handling system supplied by MBL.
Powerhouse Equipments: Steam blowing, vacuum pulling, steam dumping, TG Rolling and synchronisation, etc. Acquired technical proficiency in
Operation, Control & Maintenance of Unit I & III - 67.5MW and Commissioning of 100 MW Handling Boilers - 145TPH X 2 Boilers (IJT) CFBC Boilers with hot cyclones (U-I); 155TPH X 3 CFBC Boilers (KRUPP) with CFBC Boilers cold cyclones (U-II) Turbo generator (U-I): BHEL, Turbine (U-II): ALSTOM, Germany. Generator (U-II): Brush Electrical Machines Ltd, England
Commissioning of
Water Section: Clarifloculator, CW system, Fire fighting system Boiler: Drives off load/on load testing, duct inspection, Hydro testing, refractory drying, Alkali boil out, Acid cleaning, Steam blowing.
Power House Equipments: CEP, BFP, other LT drives off-load and on-load testing trial run. Condenser leak testing, vacuum pulling, steam dumping, TG oil flushing, TG rolling, TG Synchronisation Fly Ash Disposal System including compressors.
Sept 1983 - March 1993 Assistant Controller Operation CESC Ltd. (Formerly known as Calcutta Electric Supply Company Ltd.) Successfully handled operations for 4x60 MW, PF Boilers(ABB-BABCOCK), TG (Siemens). Ensured proper working of boilers, turbines, ash handling plant, DM Plant, Remote Raw Water Pump House. Site management for operation of Boiler Turbine and BOP area. Preparation of Activity Report and Generation Report.
- 1981 BSc
Presidency College, University of Calcutta.
- 1991 BE (Mechanical Engineering)
Equivalent AMIE; Institution of Engineers
- 1995 Boiler Operation Engineering (BOE)
Directorate of Boilers, Govt of West Bengal
- 2014 Bureau Of Energy Efficiency( BEE Energy Manager) National Productivity Council.
- 2014 MBA (HR & Finance)
Amity Business School, Noida.
-Senior First Aider from St. John Ambulance Association.
-Turbine Governing System and Protection from CPTI, Rourkela.
-Universal Leadership & Human Values by MAK, Orissa .
-MS-Windows '95 & MS- Office '97, SQL Star international Ltd.
-Managerial Effectiveness
MS-Office (MS-Word, MS-Excel, MS-PowerPoint)
Education
Training and Development
Computer Proficiency
Skills
https://www.visualcv.com/apurba-kumar-das
Thermal Power operation maintenance
and commissioning with site
management
BTG operation of capacities 60MW, 67.5MW, 100MW,300MW with CFBC boilers and PF boilers as a Shift Incharge.
References and Supporting Documents Available upon Request References
https://www.visualcv.com/apurba-kumar-das
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