M.NAGARAJAN,

NO, **/**, SOUTH STREET,

VRIDHACHALAM

Mobile: +789******* / 944-***-**** E-mail ID:ac86av@r.postjobfree.com

PROFESSIONAL SUMMARY

I have around 20 years+ experience in operation / maint field. It includes total plant asset maintenance management in petrochemicals, pharmaceuticals chemical process plant. Captive power plant, utility systems like boiler, air compressors, Chilling plant (VAM & brine chilling plants), Water plants (RO, UV,PURIFIED WATER,SOFTNER& DM Water plant). ZLD ETP TEXTILE COMMON EFFLUENT PLANT, MEE, MVRE.

BOILER CERTIFICATION : FIRST CLASS BOILER OPERATION

CERTIFICATE.

: BOE CERTIFICATE. .

KNOWLEDGE AND SKILLS

Plant maintenance of chemical, petrochemical, pharma plants.

Experience in Erection & Commissioning of chemical, petrochemical and pharmaceuticals process plant and utility equipments,

Project management of new plant and expansion plans.

O & M of CAPTIVE POWER PLANT [12MWW] HFO fired DG sets wartsila.

O&M of FBC boiler, F.O and BIO FUEL boilers.

O&M of D.M. Plant, water treatment Plant, softer purified water plant & R.O UVPurification Plants.

O & M Different types of Pumps, Compressors, Separators, Centrifuges, VAM Ammonia BRINE Chilling Plants.

Experience in Operation of steam turbine (Both condensing and back pressure type 2.5 MW).

Total water management and water balancing in pharma plants.

COMPUTER KNOWLEDGE

Operating Systems : Windows,

Project planning software: M.S project, primavera P6

Packages : MS Office, SAP

CAREER PROFILE (In Reverse Chronological order)

1. Present Employer: M/S THERMAX LTD, Chennai

Designation FACILITY MANAGER (UTILITIES)

Raichem Medicare ltd (API unit)

Raichur (Karnataka)

Period From Nov 2015 to till Date

Nature of Business

Manufacturer of API

Manufacturer of drugs.

Nature of Job

Leading the Entire Utility team (45 Employees) for smooth operation and maintenance of all utilities.

Responsible for uninterrupted supply of utilities to production plants.

Cost sheet preparation of utilities and control over Budgeted cost.

Monthly MIS report of utilities and variance study of cost.

Making Availability report and OEE for MAJOR Equipments.

MTBF,MTTR Report for Major Equipments.

Ensuring all the Water parameters like soft water, RO water, Boiler blow down, boiler feed water, cooling water, Brine, chilled water and Condensate water within specified Range.

Ensuring all chemical dosing for all utility plants and stock of all chemicals.

Water Balance report from water receiving to end point to Process.

Failure analysis study for Improvement and avoiding the failure in future.

Planning of daily maint and PM activities of all equipments in utilities.

Planning for shut down maintenance.

Planning for maintaining inventory for all equipments in utilities.

New equipments Errection and performance study.

Technical and safety training to the Employees as when required.

O&M of FBC BOILER of capacity 10&16 TPH with paddy husk fired and Fuel & Ash handling systems.

O&M of Water treatment plant. Softener, purifier water plant and R.O plant.

O&M of Inst air compressor, IAD and N2 plant.

O&M of VAM 450 TR Libr Absorbent and Brine Ammonia chilling plants (3*125 TR packages)

O&M of 300TR Air cooled chillers for water chilling.

O&M OF 70 TR & 36 TR water chillers for AHU units.

O&M of All cooling towers (utility & process).

Major Achievements

Commissioning of all utility systems like boiler, RO plant, pre treatment plant softener ahead of schedule.

Health check up for all utility equipments as per the recommendation of vendor by in house team.

Lubrication and preventive maintenance schedule preparation of all utility equipments.

Tag Numbering of all equipments both static and rotating.

Cost control over maintenance within budget.

Training of technicians having lack of knowledge in their plant.

.

2. Name of the Employer: M/S ENKEM ENGINEERS PVT LTD

CHENNAI

Designation ASST. MANGER (MECHANICAL & ELECT MAINT)

MAY 2015 TO Sep 2015.

NATURE OF BUSSINESS: COMMON EFFLUENT PLANT (ZLD) TIRUPUR

JOB DESCRIPTION: MAINT HEAD OF TWO ZLD COMMON EFFLUENT TREATMENT PLANT OF CAPACITY 10 & 6 MLD.

All Equipments Related to BIO OXIDATION, CHEMICAL TREATMENT, CHLORINATION, SOFTENINNG, R.O PLANT, MVRE PLANT, BOILER AND MEE PLANTS.

3. Employer Name: M/S BHARAT STARCH INDUSTRIES

BIO-POLYMER DIVISION

PONDICHERRY

(THAPAR GROUP OF COMPANY)

Designation : Asst.Manager (maint)

Period : From April 05, 2007 TO NOV 2014

Nature of Business

Manufacturer of modified starches

Manufacturer of modified starches for oil well drilling application.

Nature of Job

Leading the engineering dept includes Mech,Elect and utilities

Taking total responsibility of plant equipments maint and asset management.

Regular capex works planning and execution.

New equipments evaluation and selection based on study in new projects.

Leading the project team in the new projects.

New plant expansion plans and projects planning and evaluation.

Maintenance planning and cost control over on both maint and manpower.

Ensure adequate mechanical maintenance of utilities such as boilers, Refrigeration plants, cooling towers, nitrogen, air compressors, and reverse osmosis water treatment plant.

Ensure highest efficiency is maintained during running of utilities.

GMP & Good Engineering Practice systems.

Ensure that records of major equipment are maintained.

Establish written procedures for the maintenance of the equipments.

Ensure all equipments in use are qualified for their intended use.

Ensure AHU system works as per their intended requirements.

Ensure that contracts have been made with external contractors working on various Engineering works.

Liaise with concerned departments for effective co-ordination.

Leading in creating projects proposal and execution of projects

Evaluation of project equipments and selection on the basis of tech assessment.

Implementation of new energy saving proposals based on plant study.

Adherence of Safety practices in maint.

Involved in energy audit both thermal and electrical energy.

Meeting the statutory requirements related to safety of pressure vessels and boiler.

Major Achievements

Automation of production from batch process.

Finding and installing new equipments to increase production.

Completion all projects within stipulated time schedule.

Overhauling DRUM DRIER with in house team.

Expansion of existing production line without support from any external technical consultant.

4. Organization name: M/S SPIC ltd, Cuddalore, Pharmaceuticals division.

Designation : JUNIOR ENGINEER (MECH).

Period : OCTO ’94 to April 02, 2007

Nature of Business

Manufacturing and Marketing of Penicillin.

USFDA certified Company.

200 crores project and one of the biggest antibiotic Complex in Tamil nadu.

Details of Plant

It is an integrated antibiotic complex with state of the art technology. Penicillin’s is produced through Bio-Synthesis process. Then it is extracted, Crystallized and dried. Plant operations have been monitored & controlled through YOKOGAWA centumXL Distributed Control System.

Nature of job :

1)Operations and maintenance of captive power plant [12MW] consisting of two 6MW wartsila DG sets operating on heavy fuel oil [HFO].

2)Involved in errection and commissioning of the above HFO DG sets.

3)Taking care of shift activities which include routine jobs, Startup & shutdown activities, and emergency actions.

4)Planning for running maintenance jobs as per the schedule.

5)Planning for scheduled maintenance as per the running hours of the engine at regular intervals.

6)Condition monitoring of the engine and its associate auxiliary equipments.

7)O & M of utility equipments Boiler, chilling plant (water chilling and brine chilling plants) compressors, IAD, N2 plants water treatment plant.

8)Maintaining spares at optimum level to ensure plant availability thereby reducing the cost and engine downtime.

9)Preparing and maintaining reports and documents about the plant like monthly consumption of resources report, power cost report, monthly progress report.

10)Plan for developments and improvements.

11) Maintaining documents relating to safety.

12)Man power planning and co-ordination.

13)Continuous improvement of plant performance by monitoring plant performance

14)Operation and maintenance of saturated steam package boiler and waste heat recovery boiler.

15)Experience in operation and maintenance of both water and brine chilling plant.

5. Organization : M/S Thirumalai chemicals Ltd, Ranipet.

Designation : Shift supervisor.

Period : June 90 to July ‘94

Nature of Business

Manufacturing and Marketing of Phthalic and Maleic Anhydrides.

ISO9000 certified Company.

500 crore project and one of the biggest Petrochemical Complex in Asia.

Details of Plant

This Plant has been designed to produce 10,000MTY (metric tons / year) of Maleic Anhydride using Benzene as raw material.

This petrochemical unit contains the following process operations, (Plant operations have been monitored & controlled through YOKOGAWA micro Distributed Control System.)

OXIDATION.

PRODUCT RECOVERY.

- Crude Maleic Anhydride Recovered using centrifuge separator.

- Maleic Acid Recovered using scrubber.

PRODUCT PURIFICATION THROUGH DISTILLATION.

PACKING SECTION.

Nature of job:

Utility supervisor, taking care of both operation and maintenance of compressor, air dryer, N2 plant, DM water plant, cooling tower, process air blowers and steam super-heaters.

Involved in errection and commissioning of above equipments.

Experience in operation of steam turbine.( both condensing and back pressure turbine)

Personnel summary

NAME : M.NAGARAJAN

FATHER’S NAME : K. MURUGESAN

DATE OF BIRTH : 14-07-1971

MARITAL STATUS : MARRIED

ADDRESS FOR COMMUNICATION : NO, 45/24, SOUTH STREET,, VRIDHACHALAM-606001

CUDDALORE- DIST (TAMIL NADU STATE)

LANGUAGES KNOWN : Tamil, English & Hindi

ACADEMIC QUALIFICATION:

Examination

Passed

University / Institution

Year of

Passing

Class

Obtained

D.M.E

MUTHIAH POLYTECHNIC

Mar 1989

First

B.E(Mech)

ANNAMALAI UNIVERSITY

Dec’2001

First with distinction

I hereby declare that the above particulars are true of my knowledge.

Place: VRIDHACHALAM your’s faithfully,

Date:

(M.NAGARAJAN)

Contact this candidate