Manoj Kumar Singh

+919*********, +918*********

Shivanand Nagar, Raipur, Chattisgarh-492008

ac856k@r.postjobfree.com

Objective

Adopting world class engineering practices at shop floor to reduce COP, fatigues, failures, rejections etc. and making the production units safe, hygiene & breakdown-free. Creating a conducive work environment at the shop floor and establishing total quality culture to lead the market by continual improvements & innovations.

Maintaining contemporary engineering standards to improve the plant availability, Safety / Health / Environmental caring. Training & motivations for workgroups & creating a conducive environment for Organizational Excellence & Brand Leadership.

Expertise

Lead Project, Operations & Mechanical Maintenance In Iron Ore Pelletization Plant, Raw Material Processing, Raw Material Handling System & Railroad Infrastructures Of Iron Production Zone

Skills & Abilities

+22yrs experienced in Steel Plant systems (Iron Zone). In depth experience of Projects, Operation & Mech. Maintenance.

Worked for RMHS, BF, Sinter, CO, DRI & Pellet Plants. Key skills of team lead in Mechanical systems, its applications, troubleshooting / maintenance, tailoring / modifications, vendors & resources networking etc.

Capable in planning & controlling of techno-economics for any profit center.

Experience

September 1996 – February 2010: M/S Jayswal NECO Industries Ltd., Raipur

Sept. 1996 to March 1997

Joined M/s Jayswal NECO Industries Ltd, as an ‘Operator – RMHS’. The JNIL is an integrated steel plant consisting 750cu.m Blast Furnace with Sintering Plant, Coke Oven, DRI, SMS, Rolling Mills & Power Plants.

April 1997 to March 2000

Upgraded as ‘Junior Engineer – RMHS’ & posted as ‘Shift in charge’ in the section.

April 2000 to March 2003

Promoted as ‘Engineer – RMHS’ with continuation of handling the responsibilities of 'Shift in charge'.

April 2003 to March 2006

Promoted as ‘Asst. Manager – RMHS’ & handled the responsibilities of ‘Asst. Section in charge’.

April 2006 to March 2009

Promoted as ‘Dy. Manager – RMHS’ and handling the responsibilities of ‘Section in charge’.

April 2009 to February 2010

Promoted as ‘Manager – RMHS’ with continuation of previous responsibilities.

February 2010 – May 2012: M/S Electrosteel Steels Ltd., Bokaro

February 2010 to March 2011

Joined M/s Electrosteel Steels Ltd.; Bokaro (a 2.2MTPA Steel Plant) as 'Manager - RMHS'. It’s a green field project & 1st Phase commissioned in the year 2011. Having the responsibilities of projects monitoring, O & M team development, commissioning and rated performance achievement.

April 2011 to May 2012

Promoted as 'Sr. Mgr – RMHS' with continuation of handling the similar responsibilities. Was assisting HOD-RMHS (Sr. DGM), AGM-RMHS & for Projects to Operational developments of 6.6MTPA RMHS.

May 2012 – June 2017: M/S Jayswals NECO Industries Ltd., Raipur

May 2012 to April 2013

Joined M/s JNIL, Raipur as 'Sr. Mgr. (Projects)'. Assigned to develop the RMHS & Railway network for 2.0MTPA capacity augmentation plan and 1.2MTPA Iron Ore Pelletization Plant construction.

April 2013 to March 2015

Promoted as 'Associate Head (Projects)' with the similar responsibilities of Project-design to Implementation. Designed LOP of 10.5MTPA Integrated RMHS Network & Installed 1.2MTPA Pellet Plant RMHS, Developed LOP & augmentation plan for in plant Railway Siding, Laisioning with SEC Railway Divisional & Zonal Offices for Various Project approvals, Procurement of 2nos X 800HP Locomotives, Construction of 1.2MTPA Pelletization Plant systems.

March 2015 to June 2017

Commissioning & stabilization of Pellet Plant. Functioning as I/c O& M and reporting to Head (Pellet). Organizational development, team building, ISO/TPM system implementation, troubleshooting & overall department responsibilities get handled during this tenure.

Major Projects And Consultancies

M/s SANDONG International, China (Duration 2010-12):

At M/s Electrosteel, Bokaro, (2.2MTPA Greenfield Integrated Steel Plant project) in the role of Sr. Manager RMHS (Mechanical), handled the assignment of Design verification & construction of RMHS System, commissioned in 2012.

M/s Korus Consultants, Ranchi (Duration 2012-13):

In the role of Project-lead at M/s JNIL, Raipur assigned for designing the Integrated RMHS (with wagon tipplers, Stacker cum Reclaimers & conveyors network) to cater Stockyards & different Production Units. Assigned for preparing Phase-wise construction drawing & BOQ supply, Supervision & inspection of construction site along with material inspection. Design delivered in 2013, construction to expedite in line with plant capacity augmentation.

M/s RSVP Engineering Consultants, Bhilai (2013-14):

In the similar role of Project-lead at M/s JNIL, Raipur assigned for Design & Detail Engg. – 500TPH Emergency feed route for day bins of 1.2MTPA Pellet Plant (Commissioned in Feb’2015).

M/s AARVEE Associates Railway Consultant, Hyderabad (Duration 2013-14):

Design & approval of Capacity augmentation scheme for in-plant private railway siding. Existing rake load 1.5 per day to future 5.5per day, Procurement of Heavy Duty Locomotives (800hp/ 90T – 02nos).

Major Assignments

System Design lead:

Designing Integrated RMHS (11.5MTPA) & In-plant Rail-road Infrastructures of M/s JNIL, Raipur to cater following production units:

Blast Furnace – 750m Existing & 450m future,

Sinter Plant – (36 + 36) m existing & 105m future,

Coke Oven – 0.3MTPA existing & 0.3MTPA future,

DRI – (350 + 500) TPD existing,

Pellet Plant – 1.2MTPA existing & 1.2MTPA future

Project lead:

Plant: M/s Jayaswal NECO Industries Ltd, Raipur (0.7MTPA Iron + 0.45 Steel)

Project: Capacity augmentation for 1.0 MTPA Iron & 1.0MTPA steel productions.

RMHS augmentation project from existing 3.0MTPA to 11.5MTPA.

Construction & commissioning of Iron Ore Pelletization Plant (1.2MTPA)

My role & Responsibility:

Appointment of consultant & mobilizing the project

Material balance sheet finalization for phase wise capacity augmentation projects

FSR & DPR finalization

Verification & approval of integrated RMHS design

Approving route wise system capacity & equipment selection

Developing construction drawings & bought out specifications

Procurement of Steels, equipments, spares & inspection scheduling

Deployment of Contractors for construction,

Project scheduling, progress / quality monitoring & Commissioning

Plant Operations & Maintenance:

Reporting to Head (Pellet Plant) & complying all O & M issues (Year 2015 onwards)

Deployment of Operation & Maintenance team, SOP releasing

Generating Control formats for O & M & reviews

Implementation of ISO, TPM & QC targets.

Reviews of shift working, BD analysis, system modifications & tailoring.

Identification of gaps framing strategies to improve equipment reliability.

Team building, training & assignments to subordinates /workmen.

Budgeting, costing & control functions to reduce COP.

Maintaining the system discipline to enhance profitability.

Short Term Appointments

From 1994 to 1996

As a construction site engineer, with a sub-contractor, at the site of M/s Engineering Projects (I) Ltd (New Coke Oven Byproduct Plant, M/s Tata Steels, Jamshedpur).

As a construction site engineer at the site of M/s Tata Construction Projects Ltd (Ammonium Sulphate Plant – M/s Sanderson Ltd, Gamharia, Jamshedpur).

As a site engineer at the construction site of M/s T.R.F. Ltd (1500TPH coal handling Plant, Loading Siding of M/s Tata Steels, Chainpur-Bargaon, Jharkhand).

As an engineer in the R & D department, M/s Perfect Electric Concern ltd, Sundernagar, Jamshedpur (OEM – Automobile Switch maker of all Indian vehicles).

Part time engineer of m/s Khurana Engineering Services, Kitadih, Jamshedpur (Fabrication & Machining job experts, a reputed vendor of M/s Tata Growth Shop, M/s TRF, M/s TELCO etc).

Education

Bihar School Education Board

Class 10th in the year 1985 with 1st Division

SCTE&T- Orissa

3 years Diploma in Engineering (Mech.) in the year 1994 with 1st Division

Birla Institute of Technology and Science, Pilani

Pursuing B. Tech. (Engineering Technology) from BITS, Pilani through distance education mode (a work integrated learning program).

References

1.Shri R. K. Sikri,

Mo - 702-***-****

Director Projects, M/s JNIL, Raipur (CG).

[Ex. DGM Projects, Sintering Plant – SAIL, Rourkela]

2.Shri V. V. Phadnis

Mo – 975-***-****

Director, M/s RSVP Consultant, Bhilai

[Ex. VP Projects & Engg, Services, M/s JNIL, Raipur

Ex. Consultant, Kawasaki Steels Japan, Posted at Sail Bhilai;

Ex. Design Lead - M/s MECON]

3.Shri Gurucharan Mahto

Mo - 865*******

DGM (Sinter & RMHS)

M/s Electrosteel Steels Ltd, Bokaro (Jharkhand).

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