MANOJ KUMAR D. UPADHYAY

E-Mail : ac84dv@r.postjobfree.com / Mobile : 009**********/009***********

High Impact – Integrity Inspection ᷉ QA/QC Co-ordinator ~ Inspection Planning ~ QA/QC Documentation ~ In Service and New Construction Inspection.

Personal Details.

AGE / DOB :

42 YEARS / 05-07-1976

NATIONALITY

INDIAN

DESIGNATION

QA/QC ENGINEER / API TANK INSPECTOR

EDUCATIONAL QUALIFICATIONS

BACHELOR IN MECHANICAL ENGINEERING

CERTIFICATIONS (IF ANY)

API 653 TANK INSPECTOR ( CERT NO. 42202)

CSWIP 3.1 WELDING INSPECTOR ( CERT NO. 35799)

NDT LEVEL II- UT,MT, RT & PT

SAFETY CERTIFICATION ( HUE & SS, FPFF, PSSR, PST, EFA)

OTHER COURSE

9001 : 2008 QMS LEAD AUDITOR COURSE

TOTAL EXPERIENCE.

+14 YEARS

Key Skills:

Skills in implementing quality functions; streamlining processes / procedures to facilitate robust Quality Management Systems (as per ISO 9001-2008) & Related NDT Development. & providing training as per company standards.

Co-ordinate and Monitor QA/QC Inspectors for their daily inspection activities, Documentation and Daily Progress of Inspection.

Development of Quality Documents for Project eg. Consumable handling and storage policy, Consumable Control policy, Material Handling & Storage policy etc

Handled the QC inspection of all construction related activities, i.e. Welding activity, welding procedure qualifications, welder performance qualification tests, Consumable controls, handling & storage, Piping inspection, Fabrication & Installation of pipe works, Pressure tests, Punch lists, reinstatement checks, pre-commission checks, etc.

Integrity inspection activity of Piping, Tanks, and Vessels. Issue Statutory Inspection Reports with Recommended Repair. Material Inspection and after repair NDT witness activity.

Achieving quality as per organisational specifications & customer expectations and appraising status of system implementation.

Developing a framework of quality standards procedures & systems and overseeing smooth implementation of quality improvement tools.

Excellent understanding of:

ASME Sec. V, AWS D1.1 & API RP 2X with respect to NDT.

ASME Sec. VIII, B31.1 & B31.3 with respect to fabrication, Mechanical Inspection and NDT Inspection.

API 571, API 651, API 652, API 653, API 577, API 510 & API 570.

ASME Sec. II, Sec. IX, API 650 & ASME B 31.3 with respect to WPS, PQR & WQT

Client Specifications.

CARRIER HISTORY :

ALTRAD CAPE DOHA QATAR

Duration :- Nov-2018 to Till Date

Designation :- QA/QC Engineer

Work Profile / Projects Worked (with Contract No. & Title of Project):

QA/QC Engineer – QSGTL- TANK JACKING AND BOTTOM REPLACEMENT OF HOT SLOP TANK

Verify & Stamping or labelling of Heating coil and coil Support with P & ID /AFC Drawings, as per our contract and scope.

Check the straightness, levelness, alignments and plumbness of Structural Platform.

Submission of Inspection Document including Repair Procedure, ITP, WPS & WQT, Hydrostatic Procedure and Method statement for Tank Jacking & Bottom Replacement as per scope of work.

Inspect Installation, Fabrication and Welding activity including fit-up, alignment, final visual inspection and NDT as per AFC Drawing, Client specification and API 653.

Inspect Installation, Fabrication and Welding activity of Heating Coil including fit-up, alignment, NDT witness, Hydrostatic test & flushing as per AFC Isometric Drawing, client specification and API 570.

Closed all Punch items with respect to hydrostatic testing, Mechanical Completion and Construction Completion before handover the Unit. Submit Final Dossier of Project.

TRADING & AGENCY SERVICES LTD. (TRAGS)

(Engineering and Contracting Division)

Doha, Qatar

Period : Nov. 2013 to Oct 2018

Designation: QA/QC Engineer/ API Tank Inspector

Work Profile / Projects Worked (with Contract No. & Title of Project):

QA/QC Inspection – QSTEC- DEMOLITION, RECTIFICATION AND MODIFICATION WORKS FOR STEEL STRUCTURES AT V 1560 OF QS TEC POLYSILICON PLANT

Verify Integrity of structure, piping and vessel connected Nozzles and piping with P & ID /AFC Drawings, as per our contract and scope.

Check the straightness, levelness, alignments and plumbness of Structural Platform.

Submission of Inspection Document including Vessel Repair Procedure, ITP, NDT Procedure, WPS & WQT, Hydrostatic Procedure, Flushing Procedure, Drain and Drying Procedure, Method statement for Structural Work.

Inspect structural work Welding activity including fit-up, alignment, Plumbness, final visual inspection and NDT as per AFC Drawing, Client specification and AWS D1.1.

Inspect Piping, Welding activity including fit-up, alignment, NDT witness, Hydrostatic test, flushing, Drain & Drying as per AFC Isometric Drawing, client specification and ASME B31.3.

Inspect Horizontal Vessel welding activity including fit-up alignment, NDT witness, and Hydrostatic test, Flushing, Drain and Drying as per AFC GA Drawing, Client Specification and ASME Sec VIII div 1.

Closed all Punch items with respect to hydrostatic testing, Mechanical Completion and Construction Completion before handover the Unit. Submit Final Dossier of Project.

QA/ QC Inspector – SNC –Lavalin kentz (Qatar Shell)- NF 12 (1.4 Km piping Work)

Inspect piping and welding activity including fit-up, alignment, final visual, NDT witness, Hydrostatic test (621 barg), flushing, Drain & Drying as per AFC Isometric Drawing, client specification and ASME B31.3.

Inspect the welding consumable materials and closed Monitor on storage & Handle and control over Issued and returned of electrodes.

Closed all Punch items with respect to hydrostatic testing, Mechanical Completion and Construction Completion before handover the Unit. Submit Final Dossier of Project

QA/ QC Inspector – QATAR GAS - FRAME 9 FUEL GAS SCRUBBER DESIGN CAPABILITY TO PROVIDE ADDITIONAL FILTERS FOR EACH MACHINE IN QG2 & QG3 &QG4

Submitted Inspection Document included ITP, NDT Procedure, PWHT Procedure, WPS & WQT, Hydrostatic Procedure, Flushing Procedure, Drain and Drying Procedure, Method statement for Structural Work.

Inspected structural welding activity including fit-up, alignment, Plumbness levelness, final weld visual and NDT as per AFC Drawing, Client specification and AWS D1.1.

Inspected piping and welding activity including fit-up, alignment, final visual, NDT witness, Hydrostatic test, flushing, Drain & Drying as per AFC Isometric Drawing, client specification and ASME B31.3.

Inspect Vertical Vessel and welding activity including fit-up, alignment, NDT witness, PWHT, Hydrostatic test, Flushing, Drain and Drying as per AFC GA Drawing, Client Specification and ASME Sec VIII div 1.

Closed all Punch items with respect to hydrostatic testing, Mechanical Completion and Construction Completion before handover the Unit. Submit Final Dossier of Project.

Tank Inspector - TANKS (QJA14, QJA15,QJA16 & t175) REHABILITATION WORKS WITHIN QP GAS OPERATION MESAIEED ( Contract No.- GC131119B0)

Verify Tank, connected Nozzles and piping in Tank Farm with P & ID /AFC Drawings, as per our contract and scope.

Initial Integrity Inspection of floating Roof Tank carried out after De-greasing & the Cleaning of Tank and submitted Statutory Inspection report with Client.

Maintenances activities will be performed as per Recommendation.

Tank Integrity Inspection is carried out after all mechanical activity completed.

All Inspection Documents (Method statement of Tank, ITP, NDT Procedure, Vacuum box Procedure, Hydro test Procedure, Pneumatic Procedure, WPS & WQT) are review and Submitted for client Approval.

Close monitored on activities of Fabrication, Erection & Installation as per Scope of Work & Drawing requirement.

Mechanical Inspection activity (Material Inspection, Consumable Inspection, Fit-up, Welding inspection, NDT witness, Hydro test and Painting) as per ITP is perform and as per Code accepted.

Close Monitoring & Installation Inspection of Primary and Secondary Seal (HMT) with Floatafoam System (Angus).

API Tank Inspector – Tank Rehabilitation of Tank in Dukhan QP ( Contract No.- 13109500)

Verify Tank and connected Nozzles and piping in plant with P & ID /AFC Drawings, as per our contract and scope.

Initial Integrity Inspection of Tank carried out after the Cleaning of Tank and submitted Statutory Inspection report with RFI to Client.

As per Client Recommendation next Tank Maintenances activities performed.

Tank Integrity Inspection is carried out after all mechanical activity completed.

All Inspection Documents (Method statement of Tank, ITP, NDT Procedure, Vacuum box Procedure, Hydro test Procedure, Pneumatic Procedure, WPS & WQT) are review and Submitted for client Approval.

Close monitored on activities of Fabrication, Erection & Installation as per drawing requirement.

Mechanical Inspection activity (Material Inspection, Consumable Inspection, Fit-up, Welding inspection, NDT witness, Hydro test and Painting ) as per ITP is perform and as per Code accepted.

All Inspection Package prepared and Reviewed, submitted to client for approval

QA/QC Inspector – PWI flow line maintenance call on basis in Dukhan (Contract No. - GC13113300)

Inspection of Rupture Areas and Corroded areas of PWI Flow line, marked on pipeline for further verification by NDT (UT).

Witness thickness Inspection of Pipeline before proceed for replacement of pipeline section.

QC related Documents (PQR, WPS, WQT, NDT Procedure, Pneumatic Procedure and Hydrostatic test Procedure) reviewed and Approved and further Submit for Client Approval.

QA/QC Engineer –EPIC to Upgrading from CS to INCOLOY at RG Plant(Contract No.- GC 14109800 )

QC related Documents ( PQR, WPS, WQT, NDT Procedure, Pneumatic Procedure and Hydrostatic test Procedure) reviewed and Approved and further Submit for Client Approval

QA/QC Engineer – QATAR GAS - Re-instating of Tank Bottom & CP System ( Contract No.- LTC/C/VEN/1191/14 )

Prepared Plan and strategy of Inspection activity during Shutdown to avoid any delay.

Verify Tank and connected Nozzles and piping in plant with P & ID /AFC Drawings, as per our contract and scope.

All Inspection Documents (Method statement of Tank, ITP, NDT Procedure, Vacuum box Procedure, Hydro test Procedure, PQR, WPS & WQT) was reviewed and Submitted for client Approval.

Initial Statutory Inspection carried out after cleaning of Tank and issued & submitted Inspection reports to Client for reference.

Close monitoring on activity of Fabrication, Erection & Bottom plate layout as per drawing requirement.

Mechanical Inspection activity (Material Inspection, Consumable Inspection, Fit-up, Welding inspection, NDT witness, Hydro test and Painting) as per ITP is perform and as per Code accepted.

All Inspection Package prepared and Reviewed, submitted to client for approval

QA/QC Inspector -QAPCO SHUTDOWN 2014 (Contract No.- 113402605)

Co-ordinating with QC Inspector for Inspection Activity.

Prepared Plan and strategy of Inspection activity during Shutdown to avoid any delay.

Verify all piping lines in plant with Isometric Drawings /AFC Drawings, as per our contract and scope with QC Inspector.

All Inspection Documents (ITP, NDT Procedure, PWHT Procedure, Hydro test Procedure, Pneumatic test procedure, WPS & WQT) are reviewed and Submitted for client Approval.

Close monitored on activities of Fabrication, Erection & Installation of piping as per drawing requirement.

Mechanical Inspection activities (Material Inspection, Consumable Inspection, Fit-up, Welding inspection, NDT witness, Hydro test, Pneumatic test and Painting) as per ITP was performed and as per Code accepted.

All Inspection Package prepared and Reviewed, submitted to client for approval.

Previous Work Experience:

Period : 14 Feb 2013 to 09 May 2013

Designation: QA/QC Inspector (Plant/Welding).

Company: MADINA GROUP (QATAR)

Work Profile (with Client Name & Title of Project) :

ORYXGTL - ORYXGTL Shutdown 2013 / On-Stream Inspection.

Integrity Inspection as per source document of piping, drains, vents, valves, piping supports, rack, insulation and issues Inspection reports

Material & fabrication Inspection of Piping which is involves in repair or modification.

Inspection of valve with respect to MDS & reference specification.

Reviewed & Approved as per shutdown required WPS for CS, SS, and alloy materials

Inspect the Integrity of PSV, Pre visual Inspection, Pretest, Internal inspection & measurement after dismantle valve, Final Calibration of Valve.

Review & approve repair procedure and prepare ITP and also Reviewed ITP of Contractor.

Weld visual & NDT witness as per Inspection source document of Repair/Modification work.

Check dimension of all the pre-fabricated items as per drawing. Checked for consistency with P & ID, Piping Plan and Isometric Drawing as to size, rating and material.

Prepare daily fit welding & inspection reports and weld history sheet.

Witness NDT, PMI, PWHT, Hardness Test, and Hydro Test as per project specification.

Review Radiography films for Piping as per B 31.3.

Punch list preparation & Verification of punch list after rectification.

Preparation loop history sheet & hydro test pack, handling punch points and maintaining the production & inspection reports.

Inspection of Hydro test, Leak test, Pneumatic test, Flushing/Air Blowing and Reinstatement.

Inspection of Insulation & Cladding.

Inspect & Prepare the inspection Reports of the integrity as per Source documents of Above ground Storage Tanks Fixed & Floating Roof, External Visual inspection – (Name Plate, Foundation, Bottom Plate or annular plate projection, shell, All Nozzle, Manhole & On Roof –Roof Plate, Breath Valve, Pontoon, Manhole, Gauge hutch, primary Seal,Drain Check Valve etc…) Internal Visual Inspection ( Bottom Plate, Annular Plate, shell courses, internal roof & all connection etc.) & Witnessing UT,PT,MT & MFL.

Inspected & Prepared the inspection reports of the integrity as per Source documents of Equipments ( Vacuum Receiver Exchanger, Wash water break drum, Steam drum, Guard Bed, Wax Surge Drum, Feed /Cooling Water Exchanger, Water wash Column etc. )

Inspect & Prepare the inspection reports of the Integrity as per Source documents of Natural Gas piping.

Recommended Repair report is also issue with the Report on Same day.

Period : March 2012 To 10 Feb 2013.

Designation: Inspection Engineer

Company: M/S PRECISION ENGINEERING (IND)

Work Profile (with Client Name & Title of Project) :

Work Shop – In House Inspection

Supervision of visual welding Inspectors in conduct of activities welding Process, welding consumable, material identification, pre & post weld visual inspection.

Welding procedure establishing that a procedure available has been approved as required by appropriate authority and being employed in production.

Witnessed of Procedure & welder approval test.

Witnessed the preparation of test coupon and destructive test, and verifying compliance with appropriate standard & specifications.

Welder approvals, Verification that adequate and valid welder approvals are available, and that only approved

Welder as required are used in production, Verification that post weld heat treatment has been conducted in accordance with specification requirement.

Period : Nov 2008 to Dec 2011

Designation: QA/QC Inspector

Company: M/S BETA INSPECTION SERVICES (U.A.E.)

Work Profile (with Client Name & Title of Project) :

QA/QC Engineer - Sejong Emirates – Desalination and Power Plant Project(M- Station)

Prepare QCP, ITP and checklist for versus stage of project.

Review NDE reports and NDE Status (History) for Hydro-Package.

Review and correct hydro-test package before submit to the client.

Prepare & Review CCP package for Tank with Construction Completion Certificate.

Before Handover to commissioning Dept. cleared all “A & B “Punch of CCP walk down.

Preparation of WPS/PQR as per API 650, ASME Sec. IX, ASME B 31.1.

Welder Qualification Test on Approved WPS.

Material Inspection before use on Site as per Drawing, as per Contract with Material Certificate and Approval.

Prepared daily Welding report, Welding Inspection report, Welding history sheet, etc.. and Evaluate Repair rate, welder performance & penalty records

Site Surveillance ( Check Material Storage, Welder performance, Welding Consumable Storage and Handling, Material Damage or Not Properly Installed) & prepare Site Surveillance Report.

Power Piping check Dimension, Ovality, Fit-up, Weld visual, Verticality as per AMSE B31.1.

Piping Routing, Slope, Support, Valve, Flange, Fitting as per Isometric Drawing.

Visual Inspection of weld for HRSG Welding, GTG piping welding, and STG piping welding.

To act as a focal and coordination point for ISO internal and external audits and to conduct internal and operation audits.

To have a proactive approach in problem solved in their respective discipline.

Insures that pertinent quality control reports are created on a regular basis.

Provided technical assistance to Third Party Inspector, Sub Contractor and consultants.

Communicate third party lab test results to clients through professional reports.

Ensure the quality of works in all stages of Construction i.e. Incoming, in process and final stages of construction works as per applicable standards and specifications.

If any construction operations are observed as being unsatisfactory then will immediately instruct the Construction Supervisor to correct these. If appropriate action is not taken then a Non - Conformance Report will be raised

Issue DR (Discrepancy reports) and NCR (Non conformity report) to the construction for improper work.

Prepare snag list/punch list for Substantial completion certificate of the work.

Preparation of final QC dossier for handing over to the client and maintain proper filling system (as per Organization procedure) with full traceability for retrieving the document.

Keep daily log of all the Inspection Requests submitted by the Construction Supervisor.

Period: June 2004 to Oct 2008

Designation: QA/QC Inspector

Company: M/S SMART TECHNOCRATS CONSULTANCY & SERVICES (STCS)

Work Profile (with Client Name & Title of Project) :

QA/QC Inspector – Call on Inspection (Materials Inspection, Weld Visual Inspection, NDT Witness, Hydrotest, etc Client :- Dolphin Eng Pvt. Ltd., Kilburn, DAS Offshore, Reliance (Hazira), PSL LTD., OHCS, Rajat wire, Globle offshore, Tee Kay Tube, Intertech Fitting, Furnace Fabrica, Swastiks Lloyds, Dolphine Offshore, Das Offshore, United Van Der Hoist Ltd. Etc.

Offshore Projects Handled (Clients)

Years

Sub Contractor

Project

Designation

2006-07

Dolphin Eng Pvt. Ltd.

PRP III PROJECT. (ONGC)

QA/QC Engineer

2005-06

Kilburn

26well Platform(SARKU)

Welding Inspector

2004-05

DAS Offshore

26well platform(SARKU)

Welding Inspector

Personnel Details.

Full Name.

MANOJKUMAR D. UPADHYAY

Permanent Address.

RM-41 FLAT NO. 7, GIRIRAJ SAGAR SOCIETY, NEAR HP GAS AGENCY, M.I.D.C. RES. SUDAMA NAGAR DOMBIVALI ( EAST)

Passport Details.

Z 4351778

Languages Known.

ENGLISH, HINDI & MARATHI

Mobile No.

009********** / 009***********

Email ID.

ac84dv@r.postjobfree.com

Driving Licence Details.

UAE - 1707170 Validity 2021

QATAR – 276******** Validity 2022

Declaration.

I hereby declare that all the information given above is true to the best of my knowledge and belief.

Name: MANOJKUMAR D. UPADHYAY

Date : 15/04/2019

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