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Truck Plant

Location:
Kansas City, MO
Posted:
April 12, 2019

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Resume:

DOUG BORGMAN

**** ** **** *****, ****** CIty, MO 64158 Apt 4110

(816) 645- 5553

**************@*****.***

hello

PROFILE OF QUALIFICATIONS

Long-term, comprehensive experience in production, quality assurance, lean manufacturing, continuous improvement, Six Sigma, ISO, Kaizen 5S, staff leadership and problem resolution.

Well-organized multi-tasker with process-driven outlook and strong detail orientation.

Self-motivated team player with strengths in communication and developing interpersonal relationships across all teams.

Possesses excellent planning, organization, time management and decision-making skills.

Strategically coordinate and collaborate with various professionals to maximize performance in facilitating goals and attaining operational excellence.

CAREER TRACK

Northrup Grumman

Operations Manager - TPM / Continuous Improvement Specialist, Lake City Ammunition Plant 2017 - 2019

● Drive the improvement of processes and systems in a company, and implement programs that will have continuing long-term benefits.

● Develop plans, schedules, and budgets for projects to improve existing processes.

● Supervise and direct the work of CI department staff.

● Monitor existing processes to make sure they continue to perform at optimal levels of efficiency. Northrup Grumman

Operations Manager - Prime and Load 5.56, Lake City Ammunition Plant 2017-2019

● Oversee all aspects of manufacturing the 5.56 cartridge through the prime and load departments pertaining to Safety, Quality, Delivery, Cost, Morale and Environment..

● Accountable for four shifts of production operating on a 24/7 pattern.

● Responsible for hiring all wage and salary employees for the department. Ford Motor Company 1994 – 2017

Manpower Reduction Lead - Truck Final, Kansas City Assembly Plant, 2017 - Present

● Drafted plans to reduce labor requirements in Truck Final by 19 heads per crew which will result in $1.9M savings upon completion.

● Mentor production teams on job methodization and workload analysis fundamentals to help teams identify potential efficiencies.

● Handle work standard grievances with UAW after disputed reductions cannot be handled at the floor level. Manufacturing Planning Specialist – Truck Final, Kansas City Assembly Plant, 2014 – 2017

● Oversee the day-to-day operation of the Truck Trim Department and its eight salaried and 375 hourly employees through the establishment and enforcement of standardized processes.

● Provide mentoring to hourly and salaried team members on fundamentals of One Ford behaviors and principles.

● Provide comprehensive coaching & professional development advice for process coaches and other key personnel.

● Knowledgeably instruct staff members in efficient, productive activities and promote team building concepts.

● Oversee department quality metrics and develop plans and processes to achieve FTT requirements.

● Draft personnel scorecards, preventative maintenance plans and daily quality and cost packages.

● Ensure adherence to Ford Production System principles through high floor visibility and process confirmation reviews.

● Coach team in root cause analysis and DMAIC problem solving skills.

● Develop manpower placement and versatility planning for all work groups.

● Collaborate with UAW to improve operations and maintain mutually-positive work relations. F150 Truck Launch Lead - Truck Final, Kansas City Assembly Plant, 2006-2014

● Directly managed over $20M worth of launch funding to install the facilities and tooling to build the F150 in the Truck Final area.

● Provided direction, leadership and prioritized the activities of the Final Area Launch Team.

● Developed and managed the Final Area launch plan.

● Validated product/process compatibility, logging all discovered issues and managed their resolution.

● Represent Truck Final in all launch activities at each gateway review.

● Establish critical characteristics and apply design for manufacturing/assembly.

● Developed and implement control plans.

Process Coach – Truck Trim / Truck Chassis, Kansas City Assembly Plant, 1999 – 2006 Assembler, Utility Operator – Truck Trim, Kansas City Assembly Plant, 1994 – 1999 CAREER ACHIEVEMENTS

● Appointed Change Agent for the Truck Final Department to roll-out new quality system to the 81 work groups across three crews.

● Benchmarked a kiting cell project for all New Model Launch Programs that still continues to save Millions per model launch.

● Appointed to special assignment four times in last six years CORE QUALIFICATIONS

● Manufacturing Operations Management

● Lean Manufacturing

● Productivity Improvement / Job Methodization

● Cost Reduction / Profitability Improvement

● Total Vehicle Quality Improvement

● Manpower Planning and Readiness

● Total Productive Maintenance

● Continuous Improvement

EDUCATION

● University of Central Missouri – Warrensburg, 1993 – 1996

● BSBM - Bachelor of Science in Business Management



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