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Manager Plant

Pune, Maharashtra, India
April 13, 2019

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Mr.Dhananjay Ande

Email : Mobile : +91-787******* Place:Nagpur (Maharashtra state)India

Date of Birth & Age: 26th August, 1966 (52 years) Notice Period:One Week. Date:02nd February 2019

A).Educational and Professional Qualifications

Graduation/Post graduation



B.E.(Production) Full time


SGGS College of Engineering and Technology, Nanded (Maharashtra)



(Post Graduate Diploma in International Business Operation) IGNOU

Familiar with MS-Project, MS Office,MIS (KPI,Data collection,Analysis,interpretation,trend analysis,Presentation )

Trainings, Seminars attained:


Executive Development, Leadership, Team Building, Performance Management


Total Preventive Maintenance (TPM), 5S, Six Sigma, 7 QC Problem Solving Tools.


Maintenance Planning & Inventory Cost Control (MPICC)

B). Personal Values:

a).Positive Attitude, b).Stay Focussed,c).Continuous Improvement in Performance and Skill.d).Eye on details

e).Put 100% Efforts to Reach Potential f).Value addiction and value creation in whatever I do.

g).Put Intellect, Mind, Heart and Soul in whatever I do to achieve Excellence.

C).Key Areas of Experience and Expertises


Strategic, Business, Manpower, Plant Layout, Cost Benefit Analysis, through put, spares and Capital Equipment, Maintenance, Operational, Walk the shop floor/walk in inspection.


Basic &Detail, Specification, Quality Assurance and Inspection, Expediting and Follow-up.


Planning, Fabrication/Manufacturing, Erection, Commissioning (Dry & wet), Performance test, Up gradation, Expediting and Follow-up in Greenfield and Brown Field.CPM/PERT.


Planned, Preventive, Shutdown, Breakdown, RCM, Proactive/Oppournity based.

Operation Excellence

Capacity Utilization, Turnaround, Retrofits, Rejuvenation, Revamping, TPM,TQM, Six Sigma, 5S, decrease MTTR, increase MTBF, improve OEE, MPICC,CAPEX,OPEX,MIS.


HIRA, OSHAS, JSA,IMS (Quality+Safety+Environment).


Administrative, Controlling (Manpower, Cost), Human Relation (white, blue and contract workers), Team Building, Communication (Oral & written), Analytical and Problem Solving, Coaching, Training and Development of Sub-ordinates, critical thinking, Employee Engagement.

D). Summary of Job Experience: :


Plant & Machinery Incharge:Maintenance head of RMC (Ready Mix Concrete) plant,DLC and Slip Form PQC Pavers,Motor Grader,Rollers,Tippers,Wheel loader,Dozers,Exavators and back hoe loader.


General Manager (Works): Plant head of Dolomite Mining, Dolomite Crushing/sizing, HEMM operation & Maintenance. Lime Kiln (Calcined Dolomite) construction, Operation & Maintenance.


Plant Manager/Project Manager/Site In Charge (April 2013 to July 2017) I was responsible site head for Operation & Maintenance(O&M) of Coal Handling Plant (CHP) for power plants from 600 MW to 4000 MW Maintenance of Raw Material Handling system for blast furnace (TATA Steel).


I. April 2008 to March 2013 (5 years) Consultant:

I worked in Engineering & Project Management, Expediting, Quality control, Inspection of Greenfield Krishnapattnam Port Co ltd. and other port projects


II.Dec 2005 to Feb 2008 (2 year & 2 month) AGM (Material Handling) in Nigeria(Africa):

I worked in Mr.Pramod Mittal led Indian MNC.Rehabilation, turn-around, Operation & Maintenance of Mechanized Bulk Material Handling system of Pellet Plant, Direct Reduction Plant, and Lime handling Plant including Mechanized Material Handling (Unloading/Loading) of port.


III.July 1999 to Dec 2004 (5 year & 5 Months): Manager (Material Handling):

Project, O & M of Raw Material Handling system from port to silo (High Stacking). Feeding of raw material (Rock Phosphate & Sulphur)to Phosphoric acid plant (PAP) and Sulphuric acid plant (SAP) in DAP fertilizer plant.


IV.Sept 1989 to June 1999+ Feb 2005 to Nov 2005 (11 years): GET to Sr. Manager.

Project, O& M of Mechanized Bulk Material handling system (yard & port), Gas based & coal based sponge iron plant, Coal & Iron ore preparation plant of ESSAR & Bhushan integrated steel plants. Water treatment plant.

E). Professional experience (28+ years) in details (starting from present):

Employer’s Name and Nature of Business

Position Held & Service period


Shri Sathe Infracon Pvt. Ltd. Plant & Machinery Head.

Four lane PQC road construction work Project

Plant & Machinery Head


GWCET second shift Polytechnic.

Lecturer (three months)


M/Gurushree Minerals Pvt. Ltd., Raigarh (C.G.).Plant head of dolomite Mining, Dolomite stone crushing (sizing,) Dispatch by Rake, Calcinated Dolomite production, HEMM Operation and Maintenance.Plant expansion.

General Manager (Works)

(three months)

Site Head for Operation & Maintenance Services of Plant & Machineries at various locations.


M/S Feedback Power O&M Services Pvt.Ltd. Hyderabad

Operation & Maintenance Services of Coal handling Plant, Ash Handling Plant, and Automobiles (HEMM) in power plant (SEL Nellore) 600 MW Power Plant.

Site In charge(Plant Manager)

(Two Years & Two Months)


Thejo Engineering ltd, Chennai

Mechanical maintenance of coal, PCI, ore, pellets conveyors system for iron making in TATA STEEL LTD, Jamshedpur.

Operation & Maintenance services for coal handling of GMR 1400MW power plant, Angul Orissa

Project Manager

(11 Months)


FLSmidth India Private Limited, Chennai. Operation & Maintenance services at CGPL (A TATA Power Company) Gujarat. Coal handling@4000 TPH and ship unloading @6000 TPH for 4000 MW UMPP.

Resident Manager

(Seven Months)

Worked with Engineering & Project management consultant


GrafiX Engineering Consultants Pvt Ltd, New Delhi (India). Engineering consultant & project management. Client Krishnapattnam port phase-2,SEW etc.


(One Year & Nine Months)


HOWE(INDIA) PVT td, New Delhi (India)

Sea port Engineering &Project management. Krishnapattnam port phase-1, Chetinad coal handling facility at Ennore port.


(Two Year & Three Months)

Worked in Project, Operation & Maintenance in Port based Steel, Chemical & Fertilizer Plants/Process Plants.


Delta steel co. PLC Nigeria (West Africa) Integrated steel plant including pellet plant, gas based sponge iron plant, Lime plant, heavy workshop. (

Port based steel plant).


(Two Year & Two Months)


Bhushan ltd, Jharsuguda (Orissa state) India. Integrated Steel Plant.

Iron ore & coal crushing, screening, Sizing. Coal based sponge iron and power plant.

Sr. Manager

(Nine Months)


Oswal chemicals & fertilizers ltd, Paradeep (Orissa state)India

(Now IFFCO) (Port based fertilizer plant)

Unloading by ship unloaders & conveying by cross-country conveyors of rock phosphate & Sulphur @ 3000 TPH. Manufacturer of Sulphuric & phosphoric acid, DAP fertilizers.


(Five Year & Five Months)


ESSAR steel ltd. Surat (Gujarat). India(Port based steel plant)

Gas based Hot Briquette Iron plant, Reformer, Desulphurization plant, Water Treatment Plant including water intake facility.

GET to Dy. Manager

(Nine Year & Nine Months)

G). Material (Bulk, unit, Powder) Handling and Processing Expertise/Experience (Specifications, Inspection, Expediting, Erection, Commissioning, operation, Maintenance, Rehabilitations in following Equipments & system)

Coal Receipt, Storage, Feeding (Bunkering) in CHP in Power Plants.

Coal Receipt by Sea Vessel (Ship Unloaders),Rail Wagons (Track Hoppers, Wagon &Truck Tippler,

Coal Management: Coal Stacking, Storage, Reclaiming, Preservation, Blending, Accounting.

Coal Feeding, Dust Mitigation, PM Compliance, Improvement, Reduce cost of Coal Handling.

Dense Phase (pneumatic) conveying.

Material Handling Process :Fixed (Continuous) and batch (Mobile Equipments)

Dolomite stone: mining, crushing, sizing, handling with HEMM.HEMM operation and Maintenance.

Coal preparation, Coal Preservation, coal handling plant for power plants, steel plants.

Marine Terminals (Sea Port), Rail wagon loading/unloading, stockyard feeding & receiving.

Steel Making Plant (EAF-CASTER-ROLLING MILL)Iron making Plant (Gas & Coal Based Sponge Iron Plant)( Shaft Furnace, Rotary Kiln).Palletizing plant (Dry Grinding and Palletizing).Lime Plant (Vertical Shaft and Rotary Kiln).Raw Materials( Iron Ore,Coal) preparation plant DAP Fertilizer Plant, Wet Grinding of Rock Phosphate, and dry grinding of Iron ore fines.

Types of Materials handled(Bulk,Breakbulk, unit,liquid & gas )

Coal, Iron Ore(pellet,concretate), Lump ore,CLO,DRI,Limestone,Dolomite, Rock Phosphate(Jordan,Egypt,China),Sulphur, DAP, Calcimined lime, Steel Scrap, Slabs, Billets, Sheet packs, Hot Rolled Coils., Dolomite stone, Burnt lime.

Desulphurization plant, Nitrogen plant, natural gas reformer, Cryogenic gas plant.Sulpheric acid, Ammonia gas unloading from ship and transfer by pipelines.

Bulk Material Processing and Handling Equipments

Port & Yard (Loading and Unloading)Equipments :

Ship loader(Slew, Level Luffing, Portal),Ship Unloaders (Grab type, Level Luffing) &Mobile Tire mounted crane

Wagon Tippler, side arm charger & In Motion Wagon Loading station Truck Tippler(unloading) & Truck Loading Station

Storage/Reclaiming Equipments

Stacker & Stacker-cum-Reclaimer, Overhead Traveling Tripper Gravity Reclaiming, Portal Scrapper Reclaiming, Track hopper for BOBR wagons

Bins and Bin Accessories, Mobile hopper, Fixed hopper with pay loader

Sizing, Processing, controlled feeding and Measuring Equipments

Primary & Secondary Crushers (Hydro-cone, Roller, Jaw, Granulator), Hammer Mill. Rotary Drier, Box Type Drier, Ball Mill (Wet & Dry), Granulator, Vacuum Belt Filter, Traveling Grate type Indurating machine, Mixer, pelletizing disc, Pump,fans.Sizer,Vibrating screen,VibrofeederWeigh Feeder, Belt Weigher, Pre weigh bin, Sampler.

Rack & Pinion gate, Flow Controlling gate (Pneumatic,Hydraulic,Electric Operated)Table Feeder, Roller feeder, Oscillating conveyor, plough Feeder, Apron feeder, Paddle feeder, Rotary Vane Feeder, Telescopic Chute, Paddle Mixer, Ribbon Blender,Briqueting Machine.

Jaw Crushers(Puzzlona),Roll Crusher & Rotopactor(CCS),Lime furnace/kilns(vertical shaft,Rotary drum,old pattern)

Conveying Equipments(Fixed path)(Continuous Handling) :

Tunnel,Overland,Cross-country,long distance (2 Km),Pipe Conveyors

Dual drives, Movable Head Pulley,Revesible Conveyor, Variable speed scoop type couplings

Steel cord & Fabric belting with capacity 6000 TPH

Pneumatic conveying & storage consisting of Air-lift conveyor, Air slide, silo safety valves, Flow aided devices Hydraulic Circuits for WT, SAC, STRC etc.,

Conveying Equipments ( Mobile Path)(Batch Handling):

Detachable Pallets 165 cubic Meter capacity to handle scrap, limestone & other bulk Materials. Heavy duty Forklift to handle 30T slabs, hot rolled coils. Rail network with Marshaling yard,MGR system and Heavy Earth Moving Machineries (HEMM)Equipments-Bull dozers,payloader,poclain etc.

Integrated Management System (Quality+Safety+Environment).IMS,SHE

Safety Audit, HIRA, Six Directional Hazards Analysis, Tool-box Meetings, SOP. Dust collection (extraction) systems, Dust Suppression system, fog jet system, scrappers. Coal Preservation at stock yard, Hazardous Bulk Materials handling and storage. Waste disposal (Remove-Reduce-Recycle).Worked in ISO 9001 & 14001 organization.

MIS/Documentation/Improvement Plan

Feasibility study, DPR, RFQ, Quotation, WO/PO, Tendering, Design Basis Report, plant audit. Business plan, Annual/Monthly/weekly/Daily Maintenance plan and reports, KPI, OEE, QAP.Scorecards, Andon, RCA, FMEA, SMED, Breakdown Analysis, MPICC, CAPEX, OPEX, SOP, SMP.Invoice generation and payment follow-up.

Plant and Machineries for Concrete Highways Construction

RMC plant,DLC paver,Slip Form PQC Paver,Motor Grader,Transit Mixers,380 KVA DG,Soil Compacter,TANDEM Roller,Tippers,Wheel Loader

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