Engineer Electrical

MARIO MORALES EZQUIVEL

Cedar Rapids, IA ***** 319-***-****

********@*****.*** LinkedIn-MarioME

PRODUCT / QUALITY / PROJECT ENGINEER

Exceed Customer Satisfaction Improve Product Performance Progressive levels of experience in Electrical and Mechanical Products Industries. Adept in eliminate, Prevent and Correct Design and Quality Issues. International experience working with manufacturing plants in US, Mexico, China and Eastern Europe. Effective in building and developing work and project teams. Product and Quality improvements leader for manufacturing plants. Mentor for engineers in different departments. Proficient in the control and administration of Engineering processes and documentation.

Areas of Expertise

− Product Design/Redesign − Troubleshooting

− Stage Gate Product Development Process − Corrective/Preventive Actions

− Improvements and Cost Reductions

− Projects Leadership

− Root Cause Analysis

− Supplier/Supply Base Development

Professional Experience

SCHNEIDER ELECTRIC, CEDAR RAPIDS, IA PLANT

Global Energy Efficiency and Electrical Protection Devices ELECTROMECHANICAL ENGINEER (TECHNICAL OFFER LEADER) 2009 - 2019 Oversaw the improvements and changes for 12 Product Lines in 7 plants with daily production of 600 to 1200 units each. Designed and implemented robustness changes for components and assemblies of Circuit Breakers and Safety Switches. Owned all Electrical and Mechanical Performance Improvements. Responsible of product compliance per UL/CSA/IEC standards. Ensured all Engineering and Quality requirements were consistently met in finished products.

• Reduced from 60% to 20% the loss of UL/CSA certifications, with the improvement of the Mechanical and Electrical performance.

• Decreased Laboratory Testing lead-time with new and detailed Test Plan Programs.

• Decreased production times 10% after the redesign of critical components without impact to vendor's pricing and delivery times.

• Developed Design-FMEAs and supported Process-FMEA reviews with Production Plants.

• Created and Documented Fault Tree Analysis (FTA) and presented results and recommendations to higher Engineering and Quality Management. Mario Morales-Ezquivel 319-***-**** ********@*****.*** ELECTROMECHANICAL ENGINEER (Continued)

• Prevented product line stoppages by providing Alternate Components or Specifications

• assuring the Quality and Performance of the product was not compromised.

• Avoided inaccurate and late product orders delivery, after developing and validating Bill of Materials (BOMs), Drawings, and Specifications for each product line.

• Led annual Engineering/Quality Product Audits at production lines and reduced the variations found on Control Charts.

• Eliminated customer complaints by developing and implementing Engineering/Quality Product Changes.

• Increased the Customer Satisfaction levels after conducting Technical Assessments/Root Cause Analysis and the implementation of effective Corrective/Preventive Actions.

• Troubleshooted component and assembly Quality issues and instituted Corrective/Preventive Actions with Manufacturing Plants to increase finished product reliability.

• Improved the Quality and Lead Times of critical components after redefining the PPAP requirements, in combination with the Purchasing and Quality teams. SCHNEIDER INDUSTRIAL DE MEXICO, Tlaxcala, MEXICO.

Global Energy efficiency and Electrical Protection Devices. PRODUCT LINE ENGINEER 2003 - 2009

Transferred production Circuit Breakers and Safety Switches lines from US to Mexico. Validated product requirements for Import/Export purposes. Supported all time/cost reductions in the assembly lines. Conducted investigations for quality problems or marginal designs. Initiated and led product improvement projects with Engineering experts in the US. Controlled UL/CSA/NOM certification activities. Coordinated in-plant customer audits.

• Increased 50% the First Pass Yield of calibration processes by revising the thermal component properties and production limits.

• Lowered finished product rejection and failure rate after the local Engineering redesigns were tested and evaluated in the production lines.

• Coordinated the successful implementation of Engineering Design Changes with the Manufacturing Plant Teams.

• Prevented UL Certification Issues and Product Shipping Stoppage with the implementation of quarterly Engineering Audits and Product Quality Inspections.

• Supported and validated the update of PFMEA and LEAN Manufacturing programs.

• Originated and Implemented Engineering and Quality Audit Plans to assure Upper/Lower limits were consistently under control.

• Conducted Root Cause Analysis of rejected finished products and sub-assemblies, and presented Preventive and Corrective Actions to Engineering and Plant Managers. Mario Morales-Ezquivel 319-***-**** ********@*****.*** Additional Related Experience

RAPID DESIGN SERVICES (GE Contractor), Queretaro,MX. Power Systems Product Eng. MARCONI COMMUNICATIONS, Edo. De Mexico, MX. Transformers Magnetic Units Product Eng. ELECTRICIDAD INDUSTRIAL, Puebla, MX. Energy Savings and Installations Project Eng. SERVICIO ELECTRICO INDUSTRIAL, Puebla, MX. Transformers Test and Maintenance Eng. Education

Bachelor Electrical Engineer - Instituto Tecnológico de Puebla, MEXICO, Computer Technology

Introduction to PRO-E Basic CREO/PRO-E and Autocad MS Office and Google Docs Proficient Professional Development

Engineering Bill of Materials (BOM), Models, Prints and Specifications Administration Deviation Process for Materials and Tolerances Project Execution Workshop Fault Tree Analysis training Bases of 8D Analysis and Lean Six-Sigma Product Part Approval Process (PPAP)

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