Manager Manufacturing

BALA MURUGAN K Contact: +971*********/+971********* ~ E-Mail: *.********@*******.***

In quest of challenging opportunities in Manufacturing/Production Department With a leading organization of repute.

Abridgement

A dynamic professional with a career span of over 11 years with year on year success in achieving all set targets and organizational goals.

~ Strategic Management ~ Quality Assurance ~Process Improvement ~Project Management

~ Cost Reduction & Budgeting ~ Process Analysis ~ Client Relationship Management

~ Environmental Law & Regulations ~ Research & Development ~ Critical Issue Resolution

Currently associated with Cladtech International (UAE), RAK as Production Manager.

Worked in World Wide Projects as Onsite Consultant and Production cum Factory Manager, Worked in World Wide Projects as Onsite Consultant and Production cum Factory Manager: UAE, Bishkek, Kyrgyzstan, Russian Federation.

A strategic planner with expertise in developing and implementing process standards those results in 100% quality production with monthly production capacity more than 200 Tones.

Proficient in analyzing applications and making out all improvement areas.

An enterprising leader with proven dexterity in leading personnel towards accomplishment of common goals. Experience Chronology

Since July’14 with Cladtech International (UAE), RAK as Production Manager (Anodizing and Powder Coating).

Key Deliverables:

Manage daily operations in the Surface Treatment, Powder Coating & Packing function.

Manage the waste water treatment area in compliance with authority demands,

Train and develop teams of surface treatment, Coating and packing operators, transferring knowledge throughout,

Work with chemical/Powder suppliers and the upstream production teams to maximize throughput of the surface treatment, Coating Division and packing areas.

Work with all staff and management to drive business performance (lower cost, higher quality and productivity).

Manage the routine maintenance of machineries (Cranes, Chillers, Water treatment systems, Conveyors, Coating machineries, Oven, etc)

Support developing and maintaining of quality, environmental and safety procedures and certification (JOTUN, AKZONOBEL, ISO 9001-2008, and Qualicoat).

Ensure all HSE rules and regulations are complied with for employees, visitors and contractors.

Participate and report on any auditing as required in terms of financial, quality, safety etc.

Having mechanical testing and sampling knowledge of coating department.

Having full knowledge of Powder coating Laboratory day to day testing operations and record keeping.

Maintain cost budget for the areas including materials, Powders, chemicals and consumables, labor and utility costs, developing strategies for cost reduction. Propose and develop cost saving solutions to the management.

Support the start-up of the plant, by setting-up the Surface Treatment, Coating and Packing operations, including recruitment and equipment installation and commissioning.

Responsible for appraisals, administration of discipline and personal development planning according to HR policy, any other appropriate task/activity assigned by the Operations Manager.

Planning and full management of the Surface Treatment, Coating and Packing functions.

Periodic reporting to the top management of all aspects of the operations. Identify and evaluate all risk factors as well as develop appropriate risk management plans

July’11-July’-14 with Adhesive &Sealant Technical Consultancy (ASTC) (India), as a Technical Consultant/Production Manager

Key Deliverables:

Had successfully maintained machineries and reduced the downtime that helped to increase the Production.

Prepared the Production schedule and handling the production by following the Procedure of Silicone Technology and guidelines.

Control the quality systems for the manufacturing machineries

Wide range of experience in strategic management for resolving long-standing problems and creating solutions that improve operational efficiency.

2 years of experience as a key R&D team leader who was responsible for developing products from concept to commercialization.

Develop the new formulations based on customer requirements.

Increased daily production batch limit from 10 to 20.

Handled a team of 100 people working in the factory per shift.

Ensure the quality standards of the company and the product.

In charge of the entire production and delivery process.

Assigning the duty timing and the responsibilities to the workers.

Assists in recruiting, staffing, interviewing and evaluating applicants for managerial and professional positions. Work allocation and supervision of the manpower

Managing the conflict situations with adjusting mentality as well as control

Development of the preventive maintenance schedule along with the maintenance department

Troubleshooting the problem faced in the all process and equipment

Purchase and procurement of the spares. Follow established procedures for processing receipts etc.

Maintain the Printing & Filling & Gel plant, Departments for Orders and values.

Maintain the quality systems for the production Areas. Maintain the Gel plant materials and values.

Client coordination.

Handling the whole project based on client specification. December’05-July’11 with JRD International Dubai (UAE), Production In charge – Plastic Manufacturing, Printing& Packaging

Key Deliverables:

Oversees all plant operations and corrected production issues.

Monitored manufacturing to ensure it stayed on schedule and remained within budget constraints.

Monitored workers to ensure they maintained safety standards.

Monitored mold changes and settings as per requirements.

Created efficiency improvement models and implemented them.

Determined when to replace equipment.

Decided when overtime was necessary to meet manufacturing goals.

Created new manufacturing process that improved manufacturing efficiency by 40 percent.

Implemented and carried out quality control programs.

Communicated closely with Procurement Department to ensure delivery of quality parts.

Analyzed manufacturing data and wrote reports.

Maintain the Printing Orders and values.

Identify the material as per the order. Printing registration and color matching and plate making.

Work allocation and supervision of the manpower.

Attendance tracking, Payroll preparation, Shift handling. Key Deliverables as Stores Accounts and In charge:

Maintain up-to-date billing system, Preparation of cash flow statement every month

Carry out billing, collection and reporting activities according to specific deadlines

Maintain accounts receivable customer files. Follow established procedures for processing receipts, etc...

Investigate and resolve customer queries, Process adjustments, organizing a recovery system and initiate collection efforts.

Container stuffing and de-stuffing, Inventory, stock list keeping.

Supervising loading unloading process, Identify the material as per the order, Check the packing list, Bill of Lading, weight and quantity. Following and delivering the consignment to the customer. Key Contributions and Achievements:

Made the major changes in the system by routing all the approval process as per the business requirements.

Manufacturing performance in hour’s utilization was increased by 25%, absenteeism was decreased by 35%, and production output was increased by 26%. Established a formal utilization of the Quality Improvement Process through the Manufacturing and process engineering operations.

Reduced equipment downtime by over 25% and labor costs.

Cut idle time from 35% to 10% through development and deployment of organizational development plan that supports a flexible workforce environment.

Achieved the best performer award in the company as the work was delivered accurately and timely. Scholastics

BE Mechanical Engineering - Anna University (Chennai) with First Class.

BSC Computer Science - Madras University Distance Education with First Class.

Medical laboratory Technology - All India Paramedical Association with A’ Grade.

H.S.C. - Tamilnadu State Board in 2003 with First Class.

S.S.L.C. - Tamilnadu State Board in 2001 with First Class.

Professional computer programming (PCP) - CSC Computer Education with A’ Grade. IT Skills

Operating System (Windows 97, 2000, 2010 XP, Vista, WPS).

Microsoft Applications (Word, Excel (advance), PowerPoint, FrontPage, Access). Personal Dossier

Driving License UAE Four Wheeler (Automatic) & India four wheeler Manual License Date of Birth: 14th September 1983

Nationality: Indian

Marital Status: Married

Languages Known: Tamil, English, Hindi, Malayalam & Telugu Passport Number: M 8455310 (Valid till 13 June 2025)

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