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Manufacturing Engineer Process

Location:
Bartlett Mills, ME, 04043
Posted:
April 06, 2019

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Resume:

David Swanick

Manufacturing Engineer

** ********* ***** ****

Wells, ME 04090

207-***-****

ac80vp@r.postjobfree.com

Education

Rensselaer Polytechnic Institute, Hartford, CT

Master of Science

Engineering Sciences

Six Sigma Black Belt Certification, 2008

Worcester Polytechnic Institute, Worcester, MA

Graduate Certificate

Project Management, 1997

University of Massachusetts, Lowell, MA

Bachelor of Science

Industrial Technology, 1993

Skills

Lean and Six Sigma tools (PFMEA, 5S DMAIC, DOE, RCCA)

Minitab, MS Office Unigraphics (NX) SolidWorks, SAP

Excellent written and verbal communication skills

Team Leadership

Courses taught:

Conventional machining mills and lathes

CNC programming and machining

CMM, layout and inspection

CAD/CAM

Blueprint, GD&T

Accomplishments

$90,000 in annual savings. Identified hidden rework in the turbine vane manufacturing process. Used DMAIC and DOE to identify significant factors, remove variation, and improve the process. Eliminated rework and ergonomic issues associated with manual deburring.

Reduced cost of poor quality 65%. Directed the team that focused on eliminating process incidental damage. Resolved local manufacturing issues and applied systemic corrective actions plant-wide. Within the first three years, costs associated with scrap, rework, and repair was drastically reduced. Participated in and led several Lean, Kaizen, and PFMEA events.

Saved an estimated $1.3m in scrap annually. Member of Continuous Improvement team that increased cycle count accuracy to better track and control inventory.

Professional Experience

Assistant Professor, Precision Machining, York County Community College, Wells, ME

August 2013 - Present

Co-creator for new precision machining program. Specified and purchased capital equipment and materials to support courses. Developed curriculum for both certificate and associates degree programs. Created and taught precision machining program for orienting new employees for local corporations.

Manufacturing Engineer, Pratt & Whitney

North Berwick, ME

March 2004 - August 2013

Successfully transitioned new products from design to steady state manufacturing. Created and maintained complex manufacturing process plans for turbine vanes and LPC stators.

Established process parameters and control plans to certify manufacturing processes. Coordinated with material, design, and project engineers concerning the manufacturability of engine parts, mechanical test specimens, and fixtures used in the development process.

Provided daily support to the production floor. Motivated team members on all levels to improve quality. Updated daily reports to highlight inspection results and address quality concerns.

Manufacturing Engineer, EMC2 Corporation

Hopkinton, MA

December 1994 – July 2002

Process Engineer supporting the production floor. Advanced to the New Product Introduction group, represented manufacturing in design reviews. Successfully introduced multiple new products into production. Managed prototype builds and pilot production.



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