SABARINATH V

**/*, ***** ***** ******, Arisipalayam, Salem-636009

ac7zju@r.postjobfree.com

+91-986******* / +966-*********

PRODUCTION ENGINEER

A growth driven self-motivated professional with knowledge in Manufacturing/ Heavy Industry; supplemented with sound academic qualification and strong communication skills to contribute in achieving organizations long-term goal.

PROFILE SUMMARY

A dynamic professional with around 8 years of experience in operation of HOT ROLLING MILL and new product development of steel manufacturers and integrated steel plants has having capacity of 1.0 MTPA.

Expertise in troubleshooting & sensitising workforce in need of industrial safety and observing safety standards with skills in introducing control/improvement processes to reduce wastage’s and enhance overall operational efficiency

Experienced in management of man, infrastructure and facilities to ensure bottleneck free operations; fully conversant with internationally adopted HSE/Safety norms, systems, procedures, practices and related regulatory provisions

Well versed with modern concepts like ISO 9001/14000 – QMS/EMS, 5S, Kaizen, TPM & six sigma, TQM and writing SOP/Guide Line – Procedure

Adept in managing operations involving resource planning, in-process inspection, team building, design & development and co-ordination with internal departments.

Proficient in operation and maintenance of Horizontal- Vertical continuous Mills

Experienced in Guide Box setting of Morghand Shammer and NCO.

Proficient in Daily departmental activities for Operation and Production, to ensure the target by the management.

CORE COMPETENCIES

Process Improvement:

Identifying areas of bottlenecks & breakdown and taking steps to rectify the equipment through the application of troubleshooting tools like root cause analysis

Implementing operational techniques for cycle time reduction & identification of opportunities; executing cost saving techniques to achieve substantial reduction in O & M expenditures

Blooming & Continuous Mill Operation:

Well experienced in Blooming Mill, 8 Stands Continuous Mill with alternative Vertical Horizontal Stand to produce sizes of RCS 55 to 300mm and Round 63 to 200mm Dia with varying alloys and special grades rolling like low, medium & high carbons, Cr-Mo grades, High Mn grades, Cr-Mo-Ni grades, bearing steel

Expertise on Mill settings and computation of rolling parameters.

Experience to solve all quality related problems in bar rolling like size variation, shoulder variation, high ovality, front end fins, extreme tail end fins, peel off, sliver, dent mark, cut mark, MPI defects and scratch lines

Wire rod mill Operation:

Well experienced working knowledge on NTM block mills and to produce sizes of 5.5 mm to 15.0 mm coils of varying alloy grades like Boron, Sulphur and low medium and high carbon alloys and having experience of producing sizes from 16 mm coils to 30 mm coils in Garret Coiler.

Ensuring Continuous Improvement by Identifying production related technical problems and suggest solutions in Block mills like fluttering, over lapping, over filling and other quality related problems like upset failures,

Plain Bar Rolling Operation:

Having working experience of producing 20.0 mm to 60.0 mm dia rounds.

Experienced on troubleshooting of various problem like loop formations, metal pulling, metal pushing, metal hunting, metal twisting, metal hooking; guide related problems and stock controlling.

ORGANISATIONAL EXPERIENCE

Oct’17–Present Arcelormittal tubular products, Al-Jubail-Saudi Arabia as Shift Supervisor in Hot Rolling Mill

Highlights & Achievements

Managing all aspects of Pre Quality Finishing Mill (PQF)

Maintaining Seamless pipe wall thickness by using Mandrels for desired sized in PQF

Managing the lubrication unit (Graphite) for the Mandrels by maintaining required viscosity

Jun’10 –Oct’17 JSW Steel Ltd, Salem, Tamilnadu as Production Engineer in Hot Rolling Mill

Highlights

Managed all aspects of hot rolling of bar, Flat, Coil, Rounds, RCS & Re-bars to meet operational standards.

Involved in the commissioning of BLOOMING MILL, 8 STANDS CONTINOUS MILL with alternative VERTICAL HORIZONTAL Stand.

Experienced in Round bar rolling and RCS rolling from Blooming mill as well as continuous mill.

Experienced in current optimization for section setting by observing trend of compression and tension in between stands while rolling.

Experienced in walking beam furnace operation and temperature setting in zones depending upon the optimized soaking.

Experienced in Drafting schedule of Blooming Mill (Reversible Mill)

Experienced in achieving the daily & monthly production targets by co-0rdination with other departments and outside vendors.

Actively involved in cost reduction by implementing new techniques and working on productivity improvement.

Controlled production and workers schedules / plans for smooth execution of projects at the shop floor within time & cost parameters.

Achievements

Successfully done the Section Setting of around 37 sections rolled from blooming and continuous mill.

Successfully done commissioning and operation of RTHF capacity 110ton/hr.

Reduced the rejection in terms of miss rolls by improving drafting schedule.

Successfully rolled first billet from Continuous Mill on the target date.

Accomplished the task of dispatching all Guide boxes from vendor premises on time to avoid any delay in rolling first billet.

Ensured continual improvement and efficiency in production process to the optimize plant.

Drawing plans for the Daily Routine Management.

Joint FMEA with Suppliers for New Products for Process Optimization

Has been achieved the yield percentage of 97%

o Demonstrate and improve production process to ensure greater mill efficiency up to 75%

EDUCATION

2007-2010 Diploma in Production Engineering from Thiyagarajar Polytechnic College with 76% marks aggregate

PERSONAL DETAILS

Date of Birth : 3rd March 1992

Languages Known : Tamil, English and Hindi

Passport Details : J8590671 Date of Expiry: 20/09/2022

REFERENCES AVAILABLE ON REQUEST

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