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Quality Engineer Manager

Location:
Summerville, South Carolina, United States
Posted:
November 25, 2018

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Resume:

Allan Dulaney, CQT

803-***-****

ac7sdm@r.postjobfree.com

Summary of Experience:

oTwenty-seven years total experience with CNC and conventional machining, forming, cutting, fabrication, welding, and material handling machinery

oMultiple Industries – including Automotive, Heavy Truck, Agriculture, Aerospace, and Power Generation

oEighteen years in a quality assurance role

oWell versed in various computer applications including Microsoft Office

oCertified CMM programmer – brands including Mitutoyo, Brown and Sharpe, Zeiss, Faro, Romer, GeoMeasure, PowerInspect, MCosmos, PCDMIS

oProficient with most hand tools and IM&TE

oLead/Internal Auditor - ISO9000

oLead/Internal Auditor - TS16949

oInternal Auditor - AS9100

oCertified Quality Technician and senior member of the American Society for Quality (ASQ) / Past Education Chair -Charlotte section

oProficient in blueprint interpretation, including GD&T (ASME Y14.5:2009 and ISO1101-2017)

oKnowledge and use of Core Tools – PPAP/SPC/FMEA/APQP/MSA

oCoordinated and taught training classes for employees including SPC, gage training, and new hire orientation

Employment History:

Gestamp North America, Union, SC 04/18 to Present

Resident Quality Engineer (Automotive-stampings)

oPermanent resident at the Volvo Cars Facility in Ridgeville, SC

oSupplier Representative for body stampings during the start-up of the new American Volvo facility.

oReview all incoming products.

oAssist internal Volvo QA personnel with containment, sort, rework, and root cause analysis.

oAssist internal Volvo production personnel with production flow and assembly issues related to supplied products.

oAssist in 8D action items as required.

Cyril Bath Company/Aries Manufacturing, Monroe, NC 11/13 to 04/18

Quality Engineer (Metal-forming/Aerospace)

oResponsible for all aspects of quality over the design and assembly of various types of large scale metal-forming machinery, and hot stretch forming of titanium extrusions as a Tier 1 supplier for the Aerospace industry.

oRepresent the quality department in contract and design review, auditing, and supply base management.

oMaintain the AS9100-C Quality Management System, including management of the internal inspection and calibration processes.

oManage the FAI process compliant to AS9102B

CPG, Inc., Laurens, SC 6/12 to 7/13

Quality Manager (structural and sheet metal fabrication)

oResponsible for all aspects of quality over the design and fabrication of acoustical enclosures, platforms, and ventilation systems for the power industry.

oRepresent the quality department in design/blueprint review and Advanced Planning.

oImplement and maintain a Quality Management System modeled after ISO9001, to ultimately gain certification.

Mancor SC, Inc., Lugoff, SC 7/01 to 6/12

Quality Engineer (sheet metal/tubing fabrication: laser and plasma cutting, stamping, forming, robotic arc/manual welding, and powder coating capabilities)

oResponsible for all aspects of quality throughout product realization, producing small to medium weldments for the agricultural and heavy truck industries

oRepresent the quality department in design/blueprint review and APQP

oParticipate in the 8D/corrective action process, reject analysis, and manage warranty agreements

oSet up the inspection process for all product

oOversee the inspection of all product, including non-destructive and destructive (outsourced) weld inspection

oOversee the calibration process for all IM&TE

oManage all outsourcing activities regarding the quality department

oTrain, schedule, and lead internal auditors for ISO9000/TS16949 QMS

oQuality Management Representative

oDevelop and conduct training for employees

oManage the PPAP process

oParticipate in customer and supplier audits

Laserform and Machine, Inc., Blythewood, SC 3/00 to 7/01

Quality Manager (sheet metal and tubing fabrication)

o8D/corrective action process and reject analysis

oSet up the inspection process for all product

oOversee the calibration process for all IM&TE

oManage all outsourcing activities regarding the quality department

oQuality Management Representative

oDevelop and conduct training for employees

oManage the PPAP process

oParticipate in customer and supplier audits

oTemporarily managed Shipping and Receiving Department

Accutech Machine, Inc., Blythewood, SC 9/99 to 3/00

Production Coordinator (CNC and manual machining)

oResponsible for scheduling of production machines

oResponsible for Shipping and Receiving Department

oTemporary acting Quality Manager

Dana Corporation, Spicer Driveshaft Division, Columbia, SC 3/97 to 8/99

Manufacturing Supervisor

oManaged employees for two automated machining lines and three assembly lines

oWorked directly with engineering, maintenance, and management to optimize production

Cell Technician, 3/97 to 7/98

oResponsible for set-up, tooling, preventative maintenance, and daily production of CNC lathes, milling, grinding, and drilling machines, heat treating and assembly lines.

US Broach and Machine Co., Sumter, SC 5/96 to 3/97

CNC/Manual Machinist

oResponsible for set-up, tooling, preventative maintenance, programming, and daily production of CNC and manual turning centers to produce broach tooling.

Albert Weber Manufacturing, Summerville, SC 8/95 to 5/96

Technician

oResponsible for set-up, tooling, preventative maintenance, and daily production of multi-pallet CNC horizontal machining centers.

Bellwright Industries, Inc., Summerville, SC 8/91 to 8/95

Operator/Team Leader

oResponsible for set-up, tooling, preventative maintenance, and daily production of CNC machining and turning centers.

Sucesses/Accomplishments:

oReduced outsourced calibration costs by implementing in-house calibration and gage repair (Laserform, Mancor, CPG, Cyril Bath)

oMaintained highest production and quality rates as operator and shift supervisor (Bellwright, Albert Weber, Dana Corp)

oIncreased production rates and reduced WIP inventory for assembly and machining lines by 300-500%, by eliminating bottlenecks, and working with engineering and maintenance personnel to optimize tooling and machine operations. (Dana Corp)

oAssisted with tooling, fixturing, and custom gage development for new product (Mancor, Cyril Bath)

oMaintained quality requirements (PPM’s) per customer, negotiated reduction in warranty claims costs with customers (Mancor)

oImplemented consistent PPAP process to eliminate late PPAP submissions and improve OTD (Mancor)

oCombined 3 non-functioning Quality Management Systems into one functioning system compliant with ISO9001:2008 (CPG Inc.)

oAssisted in the changeover of the QMS from ISO9000 to TS16949 per customer/business unit requirements, and maintained both systems (Mancor)

oCollaborated directly with customer engineering and quality personnel to correct and improve design, production, and quality issues (Mancor, Cyril Bath)

oImplemented wireless data collection, 3D inspection methods (Cyril Bath)

oImplemented documented Receiving Inspection process for consistent identification and traceability throughout the facility (Cyril Bath)

oImplemented documented FAI process to reduce late FAI submissions and improve OTD (Cyril Bath)

oDeveloped, authored, implemented, and maintained revisions of procedures, processes, and work instructions as needed to maintain ISO-based QMS (all)

Education: (Some College/Incomplete)

oCollege of Charleston – Charleston, SC

oTrident Technical College – North Charleston, SC

oMidlands Technical College – Columbia, SC

Cumulative GPA: 3.8

Training and certifications:

oNetworking Specialist/MS2000, Server/Advanced Server, Systems, Networking, and LAN/WAN, Management/Manager – Midlands Technical College, issued 5/8/02

oASQ Senior Member – issued 12/17/08

oASQ Certified Quality Technician – issued 3/6/04

oAuditor/Lead Auditor of Quality Systems – Perry Johnson (IRCA Certified), issued 8/25/00

oISO9000-2000 Training Certification from Central Carolina Tech, issued 2/16/04

oTS16949 with Core Tools Internal Auditor – Pillar Management, issued 7/31/07

oCoaching Skills for Managers and Supervisors – Fred Pryor Seminars, issued 3/22/10

oHow to Use Supervisory Skills to Get Results – Dana University Business School, issued 10/16/98

oHow to Develop Your Personal Strengths for Effective Managing – Dana University, issued 4/23/99

oMCOSMOS CMM Programming Software – Mitutoyo, issued 1/11/06

oGEOMeasure CMM Programming Software – Mitutoyo, issued 10/21/02

oCAM2 Measure CMM Programming Software – Faro Portable, issued 11/9/00

oPowerInspect CMM Programming Software – Romer Portable, 11/30/07

oPCDMIS CMM Programming Software – Hexagon Metrology, issued 2/12/14

oFlexible Fixturing Training Seminar – MSI-Viking Gage, issued 5/2/07

oThreads, Rings, and Plugs Training Seminar – MSI-Viking Gage, issued 5/2/07

oBasics of Measurement Uncertainty Seminar – MSI-Viking Gage, issued 5/2/07

oBasic Calibration Methods – MSI-Viking Gage, issued 5/16/17

References:

Dilip Teppara – General Manager(retired), Mancor SC 803-***-****)

Nelson Colon – Quality Manager, Cyril Bath 980-***-****)

Jerrod Higgins – Quality Engineer, Cyril Bath 704-***-****)

Barnett Harris – Quality Technician, Mancor SC 803-***-****)

Colin Isaac – Quality Technician, Mancor SC 803-***-****)

Gina Wells – ASQ collegue 980-***-****)

Muhammed Asim – Owner, Carolina Machining and Fabrication Inc. 919-***-****)

Chad Dickinson – Hexagon Manufacturing Intelligence 704-***-****)

Roger Alfonso – Hexagon Manufacturing Intelligence 980-***-****)

Tim Prentice – Faro Portable CMM – 919-***-****)



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