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Engineer Maintenance

Subedari, Telangana, India
November 21, 2018

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G.A. Rao

Chief Engineer - Mechanical in M/s Yanbu Cement Company

Lashkar Bazar, Andhra Pradesh 506001


Having experience in various areas of Cement Plants, Looking forward for a position in a reputed organization that enhances my growth while being resourceful to the organization. Work Experience

Chief Engineer

Mechanical in M/s Yanbu Cement Company

March 2011 to Present

Yanbu Cement Company is Saudi based Joint Stock Company one of the largest ISO 9001:2008 certified Cement Companies in the Kingdom of Saudi Arabia having clinker production capacity 22500 TPD. Working as Dy. Manager

Mechanical in M/s ACC Ltd

February 2009 to February 2011

Overseas Projects, Yanbu Cement Company. Kingdom Of Saudi Arabia.., from Feb 2009 to February-2011.

ACC Ltd is Indian based leading cement Manufacture Company who is having Operation and Maintenance of cement plant contract in Middle East countries. One of the companies among that is Yanbu Cement Company, Yanbu Kingdom of Saudi Arabia. Manager

Mechanical in M/S. The India cements Ltd - Erraguntla, Andhra Pradesh November 2001 to February 2009

The India cement Ltd., is an India based company having 7 cement plants in India worked in two plants in Yerraguntla and Tandur works.

4) Working as a Temp.Eng.superviser-Mechanical BHARATH HEVY PLATES AND VESSELS LTD. Erection and commissioning of 436nm3/hr capacity Liquid Argon recovery plant (Indo Gulf Fertilizers Jagdeshpur -UP) Erection of Expansion Turbine, cold box etc for purge gas recovery plant. JOB DESCRIPTION:

Job Title: Section head Mechanical Maintenance

Department: Technical

Section: Mechanical Maintenance

Reporting to: Technical Director

As assigned by Technical Director within the framework of the Plants objectives in relation to: Safety, budgeting, Planning, Execution, Maintenance Management System, guidelines, Execution, lead, coordinate, Quality maintenance, 0 accidents, planned, repairs, execution, PMS, feedback, define safety, work procedures, spares, man hours.

Job Responsibilities & Duties:

Ensures safety at work as per laid out organization safety guidelines. Execution, lead, coordinate all activities of the department Quality maintenance with 0 accidents, Support preventative maintenance In planned, repairs, execution, PMS, feedback

Monitor review follow-up of mechanical maintenance, costs Support Maintenance Control Center in RCFA, Spare parts, Skill metrics Performance Evaluation of employees Training & Development of subordinates Plan the maintenance in line with the production equipment stoppage plan Execution PMS Strategy (including initial list of assets and requirements) Manage maintenance jobs to specific work orders

define safety, work procedures, spares, man hours Monitor OEE and action plan. Adopt maintenance KPIs Improve / Analyze Maintenance Reliability Factor Man-hour Control Respond to and fix maintenance problems to carry out any other tasks as assigned by immediate supervisor / seniors. Knowledge, Skills, Attitude & Competencies Safety Procedures Ethical Conduct, Standard Operating Procedures Training & Management Skills People Management & Team Coordination Strong communication skills Knowledge of equipment In depth field-knowledge of maintenance and practices Job execution skills Cost control Budgeting, Monitoring, Control Decision Rights Job estimation and allocation Daily / Weekly plan Spare parts replacement Shut down schedule Budget Performance Metrics MTBF and RF

Cost control Man management Interdepartmental coordination Maintenance KPIs Education

B.E in Mech

College of Engineering, Osmania University - Hyderabad, Telangana Skills


Personal Skills:

High Achievement orientation, Self driven, practical application, Job Management and responsibility, Contractor Management, team facilitator, problem solving abilities, willingness to learn and Enjoy Working with tight schedule.


I have strong engineering base and Comprehensive knowledge of static and rotating equipments like Gearboxes, Roots blowers, Compressors (both Screw and Reciprocating), fans, pumps, VRM, Cement and slag mills, Elevator (both Chain and Belt ), all types of material conveying equipments like belt conveyors, screw conveyors, air slides, chain conveyors, Deep Pan conveyors etc. Rotary kilns, Pre heaters, clinker coolers etc.

- Capable to deal with complex hydraulic systems of VRM, KILN.

- Comprehensive knowledge of Kiln and Clinker cooler up to 10000 tpd.

- Comprehensive ball mills, High efficiency separators like with Cyclones

• As a workshop in charge:

Engineering modifications @ centralized Workshop.

with well-equipped machinery for drilling m/c, shaper, sharing, hydraulic press and undertake the jobs like overhauling of bevel pinion gear boxes, blowers fluid coupling, water and oil pumps, repair and static balancing of fans, Fabrication jobs, repairs of burner pipes and preparatory jobs for kiln shut down Etc.,


Girth gear reversal, changing of gear box, motor, torsion shaft & pinion in cement mill Modified screw conveyors to Air slides and Belt conveyors, Reduced the inventory by 20% by standardization and proper planning. Girth gear reversal, kiln shell changing and alignment were undertaken Erection and commissioning of 220 tph VRM(Krupp) and grid grinding ball mill of 70 tph. Replacement of kiln supporting roller hot bearings for 10000 tpd kiln.

• Utilities

Air compressors & Blowers, Heat exchangers, High pressure water pumps Operation and Maintenance of 2500 m3 capacity Thermo compressor type Desalination Plant. Operation and Maintenance of 3000m3 capacity Reverse osmosis-RO Maintenance and distribution of water supply to colony and plant.

• Skills

Knowledge in ERP

Internal Audit, Safety audit management & training ISO14001 and OSHAS18001


Packages: SAP R/3 PM MODULE, AutoCAD 2004. MS Office. Operating Systems: Windows XP prof. Win 7, Windows vista. Familiar with SAP R/3 PM MODULE for making Indent, work orders, Etc.

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