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Manager Injection Molding

Location:
Selma, North Carolina, United States
Salary:
$85,000.00
Posted:
November 20, 2018

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Resume:

JOHN D. MATTOX

Selma, NC *****

919-***-****

ac7q4a@r.postjobfree.com

OBJECTIVE:

To utilize my extensive background in Plant Management, Injection Molding & Tooling Operations in a broad-based leadership role. Areas of expertise include, but not limited to:

Management of Operations and protocols for Production, Manufacturing & Continuous Improvement

Consulting on Operations Set-Up, Start-Up and Close-Down

Managing Tool and Die Designs, Launches, Tool Return, Tool Transfer and Tool Installation processes

Strategic execution of business, labor and account planning for short-term stability and long-term growth

Financial and Operational Risk Analysis and Assessment

Increase efficiency, optimize production and measurably improve OEE

Simultaneous management of or coordination with multiple departments across single or multiple sites

Meeting and executing Key Indicators for optimal operational success

Fabrication of assembly/test fixtures and close tolerance inspection gauges

Trained in basic shop machines including CNC Wire EDM’s, Plunge EDM’s, Jig Grinders and CNC Jig Grinders Welding Mig and stick

PORTFOLIO:

JOBS

Volume: $130 million

Stamping: 10 – 400 Ton

Injection Molding: 60 – 1100 Ton

Production: 50 tool stamping presses 10 ton to 400 ton

Preventive Maintenance Systems: IQMS and Bigfoot

Tools: Injection Molding, Progressive Stamping, Over Molding, Die Cast Molds and Progressive-Dies

TECHNICAL SKILLS

CADD – SolidWorks and Computer Vision

Tool and Die Design, Fabrication and Builds (Injection Molding and Stamping)

Polymers, Resins and Steel

Root Cause Analysis

5S

QWIs

Kaizen

Six Sigma Green

Lean Manufacturing

EXPERTISE

Budget Management

Projections

Data Analysis

Contract Negotiation

Operations Management

Personnel Management

Project Implementation

Quality Control

Continuous Improvement

Lean Manufacturing

OSHA Regulations

UL Standards

Microsoft Project

MRB

EXPERIENCE:

Befco, INC (Rocky Mount, NC),

PRODUCTION MANAGER / TOOLING MANAGER 2018 to present

Responsible for developing and executing the policies, plans and procedures to run operation.

Researching new equipment to upgrade sheet metal fabrication area.

Working with owner on better assemble methods using Lean, Six Sigma, and 5s.

AIMET Technologies, LLC (Zebulon, NC), 2015 – 2017

PLANT MANAGER/TOOL ROOM MANAGER

Responsible for developing and executing the policies, plans and procedures to run operations for an $11 million, 24/6, 80K sq. foot plastics injection molding plant in accordance with best manufacturing practices

Optimized operations for certain tools to improve OEE from 60% to 92%

Received grade of 100% for multi-level Quality Review during New Customer-Plant Audit

Worked with cross-functional C-level teams consisting of Engineering, Quality Management, Materials Requisition and Scheduling Management, Account Management and Financial Controls

Worked with finance team to improve the operating and forecasting tools necessary for business planning

Assessed plant, labor, resource and material capacity requirements to design Project, Machine Maintenance and Resource Procurement plans

Directed production support activities for Tool, Process, Set-up, and Maintenance teams

Identified and implemented capital equipment purchases to support planned operations activities

Managed and organized the activities for twelve (12) managers and supervisors

Monitored data to meet Key Indicators, look for waste and identify opportunities

Worked with Quality to coordinate and plan activities and support customer satisfaction

AP Exhaust Products (Goldsboro, NC), 2004 – 2015

TOOLING & PRESS ROOM MANAGER

Managed and coordinated the operations and activities attributed to tools, presses and personnel

Implemented Capital growth strategies to support growth to a $130 million operation

Implemented change processes in Stamping operation to improve OEE from 26% to 85%

Responsible for the efficiency of daily operations, solving technical and capacity issues, maintaining and inventorying tools and coordinating work order execution

Developed relationships with vendors to ensure a pipeline of resources for tool-builds, repairs and materials

Facilitated and monitored activities between engineers and tool-room technicians to ensure accuracy in the specifications and the data and that timelines were realistic and maintained

Drove Root Cause Analysis exercises across plant operations

Assisted Plant Manager in areas of Operations, Personnel, Job Specs, Quality and Continuous Improvement as it pertained to Plant, Press Room and Tool Room

Square D North America 1985 - 2004

MANAGER OF ADVANCE MANUFACTURING TOOLING 1998 – 2004

MANAGER OF PROTOTYPE SHOP (DEVELOPMENT ENGINEERING) 1996 – 1998

NC PROGRAMMER AND PLANNER (NEW TOOL GROUP) 1985 – 1992

TOOL AND DIE APPRENTICE 1983 – 1985

Managed the operations, activities and projects attributed to Tool and Press Departments

Managed and monitored North American and Mexican activities of five (5) design centers

Managed specifications, budgets and timelines on projects with cross-departmental Development Engineers

Documented and implemented new Tool Builds across multiple departments

Programmed Charmille Wire EDM, Charmille Plunge EDM, Monarch Machining Center and VIA Computer Vision Graphics Programming Systems

Planned and implemented new tool builds and launches including fabrication, graphic layouts, Toolpath generation, progressive die design, root-cause analysis and repair and Post processing machine code

Responsible for managing a $4 million budget, monitoring leases, purchase orders and maintenance agreements

Assessed capacity, resources, equipment and labor to bring projects to market in time and within costs

Responsible for hiring, managing and supervising over 25 personnel during tenure

EDUCATION:

Green Belt Certification NC State University

Tool and Die Apprenticeship (10,000 hours), CADD Design Wake Technical College & Square D Company

Basic Machine Shop, Basic Tool and Die Wake Technical College



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