BILAL AHMAD

**** ***** *******, ********, **, ***35

347-***-****

ac7o56@r.postjobfree.com

OBJECTIVE

Supervisor /Lead /Engineer position

PROFESSIONAL SUMMARY

Results-driven Manufacturing Lead with 12 years of experience streamlining operations to determine the activities in the manufacturing areas and expertise in taking necessary actions to assure Quality & Production goals are met.

Quality Control

Scheduling/ Supervising

Process Improvement

Training & Development

Project Management

Lean Six Sigma,5S,Kaizan,SAP,Fmea

Engineering Drawings,PLC,DCS,PFDs

Audits/Inventory Control

Forklift Operation

Microsoft Office,Industrial Software

Process Improvement

Operations Management

Lean Manufacturing

Sanitation,Water Treatment

SKILLS

EXPERIENCE

Quality Assurance Specialist/Sanitation 04/2018 to Present Liberty Coca-Cola Beverages NY

• Investigate and identify root causes of any facility safety, incident or hazards

• Investigate Quality improvement methods, customer complaints and overall company personnel satisfaction

• Be apart of sanitation development program team to write down SOP's,WA,WI, GMP's, PPEs, CIP,Sanitation chemical records

• Maritain highest possible housekeeping standards to prevent microbiological contamination

• Inspection of equipment after sanitation, collecting micros and plating to make sure that equipment are sanitized and product is free of contamination

• Collecting, plating and reading micros and shelf life samples and maintain sanitation record, procedures

• Monitor quality of raw material and finished products by inspecting codes, weight, metal detector and maintain documents

• Ensures equipment in the area assigned is in working order and that working conditions are safe Quality Assurance Supervisor 08/2013 to 04/2018

Coca Cola Refreshments Queens, NY

• Managing a team of 12 QA technicians by supervising,train, evaluate and monitor work flow for smooth operation.

• Ensure to maintain highest possible housekeeping standards in Lab, Production areas to prevent contamination.

• Ensure all records ( testing, calibration, GMP training, sanitation) are up to date for Quality Audits

• Investigate Quality improvement methods, customer complaints and overall company personnel satisfaction

• Prepare daily report about Raw/Finished Products, yield, inventory, product on hold, daily issues and communicate with production/maintenance to improve issues.

• Implemented OSHA compliance quality and safety plans.

• Identified safety issues and performance trends by performing statistical analysis.

• Provided continuous process improvement and preventative and corrective actions to facilitate operational efficiency.

• proficient in understanding and recognizing GMP issues, HACCP and SQF procedures

• Comply with safety procedures,practices by maintaining documents

(HACCP,SOP,WI,WA,PM,Inventory)

• Experience in auditing and implementation of IMS ( ISO 9001, ISO 14001, OSHAS, ISO 18001, FSSC 22001),QMS,6S,TPM,Kaizan strategies to improve plant performance Manufacturing Production Supervisor 03/2009 to 08/2013 Coca Cola Refreshments Queens, NY

• Responsible for day-to-day manufacturing operations in Production/Sanitation department from material flow to daily staffing,scheduling 25 personnel for each shift.

• Monitor procedures and standards to efficiently produce and maintain high quality products

• Assist maintenance / utility personnel with repairs on equipment, machinery breakdowns or notify appropriate personnel to coordinate outside report services

• Improve manufacturing uptime, yield and cycle time by implementing TPM phase, Infinity QS, LIS system.

• Conducted in house audits: safety, food safety, good housekeeping, GMP's and Company policy

• Prepare (e.g., inspect, verify condition) all equipment used in the manufacturing process prior to use in order to ensure smooth, sanitary and safe operation

• Focus on Lean Manufacturing while building a Team effort by Minimizing production errors through routine inspections

• Perform variance analysis and root cause analysis of product/process issues and implement short and long-term corrective actions to improve product quality and reliability

• Adhere to company procedures and operational guidelines

• Identify areas for improvement,waste and inefficiencies to implement targeted improvement strategies

• Analyzed charts, work orders, production schedules and other records and reports to determine production requirements and to evaluate current production estimates and output

• Generate production reports for management review

• Achieve excellent productivity, customer service, cost, quality, and safety through both individual and team contributions

Production Engineer/AM Process 07/2005 to 06/2008

Sitara Chemical Industries Ltd Pakistan

• Leading, managing and training a crew of 40 Production workers, 5 Area Supervisors

• 3 year Shift Supervisor-In charge of Membrane Electrolysis Hydrochloric Acid Synthesis Furnaces, Caustic Soda Concentration Unit and Chlorine Liquefaction Plants & other allied products to handle all phases of operations, development, quality, safety, training, costs, work assignments and daily labor scheduling activities

• To develop working environment and coordination with other departments for all productions of the plant in accordance with established policies and procedures

• Manage line efficiencies, key performance indicators and down time within labor and OPEX budge Manage cross functional teams including maintenance, quality, finance, shipping, customer service and production by conducting meetings

• Maintains working relationship with the union by following the terms of the collective bargaining agreement

• Resolves personnel problems by analyzing data; investigating issues; identifying solutions; recommending action

• Manage day-to-day operations to effectively deliver high quality product, while serving as the primary owner for production schedule attainment

• Monitor product yield, process efficiency, downtime, identifies problem & implement corrective action.

• Ensure proper production reporting and supervises the area foremen and supervisors, where applicable

EDUCATION

Master's: Chemical Engineering 07/2008

University of Engineering & Technology Lahore, Pakistan Foreign Degree Evaluation from NY,USA,GPA=3.79

Contact this candidate