Syosset, New York 11791-6409
Strong working knowledge of: Ansys Workbench Finite Element Analysis, PTC-Creo, Mechanical Design, Electronic Packaging and knowledge of various materials both metallic and non-metallic. Experience in mechanical design includes:
Heat transfer analysis, Thermal-Structural analysis, Vibration analysis, Shock Analysis.
Mechanical design and analysis of electronic packages, heat exchangers, actuator systems, and mechatronics.
Actuator systems and planetary gear system design for the Mars Science Laboratory & Lander for NASA and JPL.
Mechatronic systems for semiconductor and wafer production systems.
Electronics Packaging technology – heat transfer analysis, vibration and shock analysis for electronic enclosures, printed wiring assemblies, high density electronics packaging, electronic sensors, flex circuit design, and connectors for both low and high density electronics for vehicular, airborne and space borne applications. Strong working knowledge of: reviewing technical specifications for analytical and design planning and scheduling, MS Project to track and monitor milestones, DFA/DFM skills instructed by Boothroyd Dewhurst, mentor subordinate engineers and direct designers for design compliance for geometric tolerances and engineering specification adherence, providing customers in a presentation setting with the engineering results formatted in MS PowerPoint for Preliminary Design Reviews and Critical Design Reviews. Software Skills: Ansys Workbench R16, Ansys Design Modeler PTC Creo, PTC Windchill; Pro-Engineer Rev 7.0 to Wildfire 5.0 AutoCad Inventor, SolidWorks, FEMAP-NX Nastran, Flomerics, SDRC 3D Systems stereolithographic component modeler
Microsoft Office – Word, Excel, PowerPoint, Project, Windows 10 Experience :
9/17 to 10/18 Veeco Instruments, Plainview, NY; Engineering Project Manager, Services Within the Services Engineering Group performed duties for:
Smart Grid – Grid ID Module Development and Grid Management Software Project Management
Seagate - Next Generation Lapper – Cooling Plate Thermal Analysis Development and Project Management
Seagate - In-Situ Target Measurement System (ISTM) – Project Management Major responsibilities included: Engineering project management and development of a unique Grid ID Module and project management of the Grid Management Software for the Smart Grid system. Established the team goals, project scheduling, developed the thermal analysis methodology, mechanical design and testing that lead to the successful outcome of the project. Engineering project management and development of a cooling plate unit requiring fluidic thermal control - oversaw and directed the thermal analysis and mechanical design for the successful outcome of the project that lead to an additional order. Engineering project management of the first ISTM including project scheduling and parts procurement management of the first ISTM system that lead to the successful outcome of the project including additional orders. All projects included the use of MS Office and WebEx - interfaced with the customers and inter-department personnel with status presentations, resource requirements and resource forecasting for future engineering projects.
3/17 to 7/17 Frequency Electronics Inc., Uniondale, NY; Mechanical Engineer (Contract) Within the Engineering Department performed duties for:
Thales Alenia – ComSat; Ultra Sensitive Oscillator Major responsibilities include: Thermal and structural analysis of electronics printed wiring boards and electronic enclosures utilizing Ansys Workbench R16, Ansys Design Modeler and AutoCad Inventor. 7/16 to 3/17 Harris Corporation, North Amityville, NY; Sr. Mechanical Design Engineer (Contract) Within the Mechanical Engineering Design Group performing duties for:
USAF B-1B - Band 8 Transmitter/Driver, Band 7 Transmitter/Driver Major responsibilities include: Mechanical design of the Band 7 and Band 8 Transmitter/Driver incorporating PTC Creo and Windchill data base management system. Created the mechanical part and assembly drawings of the Band 8 Transmitter chassis parts and assembly drawings in PTC Creo and PTC Windchill in accordance with ANSI Y14.5 and high precision geometric tolerances.
7/15 to 7/16 United Technologies Aerospace, Windsor Locks, CT; Mechanical Engineer (Contract) Within the Mechanical Engineering Design Group performed duties for:
NASA – Extra Vehicular Mobility Unit (spacesuit), Life Support System
Boeing – CTS-100 Commercial Crew Transportation Environmental Control System Major responsibilities include: Mechanical engineering design of the Water Pump Magnetic Rotor for the Fan/Pump/Separator life support system and the CTS-100 docking actuators incorporating Ansys Workbench, PTC Creo with Windchill data base management system, and MS Excel for thermal-structual analysis and design. Created and presented successful results of a Design of Experiments program of thermal expansion for the CTS-100 docking actuator. Prepared technical presentations to the NASA Johnson Space Center and Boeing. Gerard Marino – Resume page 2/2
6/11 to 4/15 Ametek, Garden City, NY; Project Engineer
United Technologies - Surface Air Cooler for the Pratt & Whitney PW1200G geared turbofan engine.
Safran - Surface Air Cooler for the LEAP-1A turbofan engine
Safran - Surface Air Cooler for the Silvercrest turbofan engine. Major responsibilities included: Structural and fatigue analysis, sine vibration, random vibration, sine-on-random vibration, shock, structural pressurization, thermal and thermal expansion analysis incorporating Ansys Workbench and Ansys DesignModeler for high performance heat exchangers used in the aerospace industry. Structural and structural dynamics analysis to adhere to FAA, US military and commercial aviation specifications. Mechanical analysis and design of structural enclosures for high performance heat exchangers. Prepared technical presentations, schedules and interfaced with customers, vendors and internal departments on technical and scheduling matters. Project management duties included schedule preparation detailing completion milestones and customer delivery objectives with the Program Manager.
6/06 to 1/11 Aeroflex Corporation, Plainview, NY; Senior Mechanical Engineer Within the Mechanical Engineering Department performed duties for:
Jet Propulsion Laboratory - Mars Science Laboratory Actuator Systems
ITT - Infrared Countermeasures System
National Space Administration – Orion Actuator Systems Major responsibilities included: mechanical design with Mechanica and Pro Engineer. Design of space and airborne qualified actuator housings, planetary gear stages, and high precision optical components including mirrors and mirror support structures. Mechanical drawing creation with high precision geometric tolerances to ANSI Y14.5. 6/02 to 6/06 Rockwell Automation – Anorad, Shirley, NY; Senior Mechanical Engineer Within the Mechanical Engineering Department performed duties for:
Applied Materials - Two axis high precision stage for the semiconductor industry.
Tetrapak - Single axis precision stage for the food processing industry.
IBM - High precision wafer production system pneumatic controls. Major responsibilities included: mechanical design with Pro Engineer and Mechanica. Mechanical design, structural of motion control precision stages, and pneumatic control design. 5/00 to 6/02 Aeroflex Corporation, Farmingdale, NY; Project Mechanical Engineer Within the Mechanical Engineering Department performed duties for:
Jet Propulsion Laboratory - Mars Rover Lander Petal Actuator
Lockheed Martin – Thruster Gimbal
Major responsibilities included: mechanical design with Pro Engineer for space and airborne qualified structural components, including gear design, planetary gear stage design and structural support structures. Mechanical drawing preparation with high precision geometric tolerances to ANSI Y14.5. Education: Manhattan College, Riverdale, NY; Bachelor of Mechanical Engineering Polytechnic Institute of New York, Farmingdale, NY Completed 21 credits of graduate course work towards Master of Science in Mechanical Engineering Course work emphasis: heat transfer, fluid mechanics, solid mechanics and mathematics. Awards: Phi Theta Kappa National Honor Fraternity