Jeff Callahan
Objective: To obtain a management level position within a people oriented company. Realize success through team problem solving and cooperation between functional areas.
Summary of skills: Lean Manufacturing, Lean Six Sigma, Leadership, ISO 9001 activities, Budgetary/Capital/Strategic Planning, Data driven to improve processes, 20 years of management experience
Professional Experience: February 2016 – Present iPlay, Inc.
Director –Distribution
Oversight of warehousing and distribution activities
January 1993 – February 2016 Arvato Entertainment (formerly Sonopress LLC) Weaverville NC
Director – Packaging/Warehouse/Distribution 2011- 2016
Budgetary responsibilities
oResponsible for multiple department budgets >$3M
Implemented distribution process (small scale)
oNon-automated solution due to customer relocation
oExecutive sponsor for new distribution customer (Project Management skills)
Facilitated cross-functional team to develop process
Warehouse improvements
oReduce costs – analyzing staffing requirements based on lean principles
oInventory management – proper FIFO of raw materials, implemented WIP process to minimize extra handling/storage of materials
oLean principles – reduction of waste through material flow
Director – Mastering/Replication/Printing 2002-2011
Implemented Lean manufacturing techniques (SMED/5s)
oFacilitated Kaizen events to improve efficiencies
Improved setup times in print department 30%
Improved turn time on molding tools by 50%
Improved productivity 10-20% year over year
Quality – Reduction of complaints from customers
oFocused on operator discipline for given procedures
Quality complaints from customers decreased every year
oImproved procedures to error proof (poka-yoke) processes
Oversight of 24/7 four shift operation (Quality/Operations)
Daily monitoring of key metrics driving Quality/Safety/Reliability/Productivity
Manager – Mastering Services 1993-2002
Startup operation
oHired/Trained operating staff
oDeveloped procedures (operating and safety, ISO)
oDeveloped metrics to monitor performance
oWorked in a cleanroom environment
Education: 1989 -1993 Cleveland Community College Shelby NC
A.A.S. Electronics Engineering Technology
Professional Development
2011 Champion Certificate (Lean Six Sigma)
2007 Villanova University (Lean Six Sigma Certificate of Achievement)
2004 – 2007 Bertelsmann University (Leadership Program)
Contact Information: Telephone (Home) 828-***-****
Telephone (Cell) 828-***-****
33 Willie Lane
Weaverville NC 28787
Email: mailto: ac7ly6@r.postjobfree.com
References:
Peter Schaper – VP Operations – Arvato 828-***-****
Alisa Gantt – Distribution planner – Arvato 828--301-5225