Engineer Manager

SUBRAT PANIGRAHY

E-Mail: ******.****@*****.***

Phone: +91-993*******

Location Preference: Odisha & Eastern India

Senior Professional

Operations & Maintenance Plant Operations

A versatile, high-energy professional offering 12 years of experience in Maintenance Operations, Project Planning & Execution, Installation & Commissioning and Quality Assurance

PROFILE SUMMARY

Currently associated with HIL Ltd. (Formerly Hyderabad Industries Ltd.) as Manager; leading a team of 25 and supervising the maintenance, automation, installation, testing & commissioning of new equipment

Expertise in managing the commissioning activities & maintenance of a wide range of machinery & equipment; implemented process and safety enhancement & quality control techniques and led the successful implementation of quality systems like TPM, ISO 9001 & ISO 14001

Experience in working on SAP; managed automated production line with newly developed equipment

Exhibited excellence in spearheading resource planning, governing processes, work instructions & SOPs, streamlining workflow and creating environment to enhance productivity and ensuring workplace safety; managed safe start-up and shutdown operations of the plant

Rich experience in formulating maintenance standards & strategies, enhancing the reliability and productivity of machinery & plants, ensuring maximum equipment availability and conducting the RCA of breakdowns & taking corrective, preventive measures

Led key initiatives to reduce energy consumption, downtime, store inventory and increase MTBF; successfully completed projects aimed at enhancing the productivity of the plant

Exceptionally well organized with a track record that demonstrates self-motivation, creativity and initiatives to achieve both personal and corporate goals

CORE COMPETENCIES

Operations & Maintenance Installation & Commissioning Inventory Management

Project Planning & Execution Management/ Troubleshooting Process Enhancement

Quality Assurance & Control Manpower Management Preventive & Predictive Maintenance

WORK EXPERIENCE

Since Mar’07 with HIL Ltd. (Formerly Hyderabad Industries Ltd.), Balasore

Growth Path:

Mar'07-Mar09 Asst. Engineer

Apr'09-Mar’11 Engineer Plant Operations

Apr'11-Mar’13 Sr. Engineer Maintenance E&I

Apr'13-Mar’15 Asst. Manager Maintenance E&I

Apr'15-Mar’18 Dy. Manager Maintenance E&I & TPM, Coordinator

Since Apr’18 Manager

Key Result Areas:

Directing the maintenance of electrical, instrumentation & mechanical equipment like compressors, DG, PLC, VFDs

Steering the automation, installation, testing & commissioning of new equipment & minor projects for plant expansion, revamp & industrial automation

Introducing solutions to avoid repetitive failures & all other problems that adversely affect operations; implementing Preventive Maintenance & Predictive Maintenance Plans

Analysing the operational practices, identifying the areas of obstruction / failures and working on changes for ensuring qualitative improvement in the processes

Administering the overall functioning of plant operations and ensuring adherence with defined SOPs & organizational norms & policies; enhancing plant quality and equipment reliability by improving workflow & optimizing maintenance

Rolling out corrective/preventive maintenance schedules for plant, conducting breakdown analysis and taking corrective steps to rectify the same

Monitoring the workforce force, ensuring compliance with safety norms and conducting trainings on the same

Speareading maintenance operations and performing troubleshooting of PLC system & local control panels; optimizing & modifying PLC programs, ladder logic & configurations and supervising PLC Allen Bradley programming, installation, testing & maintenance

Leading the commissioning & troubleshooting of variable frequency AC drives & servo systems

Supervising the maintenance of 33 KV Substation, 1250 KVA Transformers, Earth Installation, LT Motors & Switchgears, PCC, MCC & APFC panels, timers, counters, limit switches, proximate switches, load cells, STMS & sensors, pneumatic & hydraulic electro valves and solenoid valves, 1010 &250 KVA DG set,100 HP Compressor and 7.5-ton capacity EOT Crane and 3MW FO Boiler

Maintaining record of electrical load list, energy consumption & conservation and deploying EMS system in industries

Organizing trainings on 5S principles & utilization and applying best practices

Managing Programmable Logic Controller (PLC) automation and installation & commissioning of PLC, AC Drives of AB powerflex, ABB, Siemens, Fuji & Schinder VFDs

Programming PLC using ladder logic diagrams and supervising maintenance with Allen Bradley RS Logix 5000,500 & SLC 500 series & MicroLogix series; troubleshooting Allen Bradley PLC system

Troubleshooting relay based logic control system, analog/digital solid state electronics, SCADA plantscape panels, safety instrumented systems, shutdown circuits, load cells and transducers, VFDs, single/three phase AC motors up to 200 hp, pneumatic actuators and HT line work

Highlights:

Steered the successful completion of projects like GSM device for process control, Auto RM consumption and 33 KV power layout

Initiated measures to reduce energy consumption from 49units/MT to 33 units/MT by conducting energy audits, Kaizen implementations, equipment updation and stringent control of productive & non-productive units

Reduced downtime from 5 hours to 0.75 hours per month that increased AR from 90% to 99.5%

Augmented MTBF from 48 hours to 171 hours

Decreased store inventory from 22 lakhs to 1.5 lakhs

Successfully completed productivity enhancement projects, PLC I/O expansion, dedicated HT 33 KV Supply from govt. electricity board within the defined timelines

Won Silver Award in NAMC assessment in 2015 and Highest Production Award in 2012 & 2015

Cleared TPM JIPM in 2018

Received Employee of the Month Award twice

Accessed by IMEA in 2014 with 76%

PREVIOUS EXPERIENCE

Jan’05-Feb’07 with Utkal Asbestos Ltd., Dhenkanal as Asst. Engineer

ACADEMIC DETAILS

B.Tech. (Electrical Engineering) from Karnataka State Open University in 2014

Diploma Engineering in Electrical Engineering from Govt. UCPES, SCTE & VT, Berhampur in 2003

PERSONAL DETAILS

Date of Birth: 20th July 1983

Languages Known: English, Hindi & Oriya

Address: Nigam Nagar, Ankuli, Berhampur-10, Odisha

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