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Mechanical Manager

Location:
Karur, Tamil Nadu, India
Posted:
October 24, 2018

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Resume:

RESUME

RAMESH R. PIPING SUPERVISOR / WELDING INSPECTOR

PERSONAL DETAILS:

Name : RAMESH R.

Email : ac7hc6@r.postjobfree.com

Contact No : +65-96496555

Nationality : Indian

Date of Birth : 20.06.1984

Career Objectives

Having over 11 years of working experience as a Quality Control and mechanical supervisor in Process Piping, Steel structure, Static & Rotating equipment, boiler components and pressure vessel. Study the isometric drawing, Inspection of fabricated components and check the material and test certificates with standards and codes, prepare all quality control documents based on quality plan, coordinating with client inspectors and third party inspectors at the time of inspection, welding fit up inspection and weld visual inspection, review of NDT reports, inspect hydro test, coordinate with other departments by telling about standards and codes related to quality, and familiar with ASME Section II, V, VIII, IX, ASME B31.3, API 650 and API 1104.

EDUCATIONAL ATTAINMENT:

Diploma in Mechanical Engineering

TECHNICAL QUALIFICATIONS:

AWS – Certified Welding Inspector (Certificate No.11070461)

ASNT-Level II Certification in

Radiographic Film Interpretation

Radiographic Testing

Ultrasonic Testing

Magnetic Particle Testing

Dye Penetrant Testing

ISO 9001 QMS Lead Auditor (Certificate No.1984)

COMPUTER SKILLS:

Operating Systems : DOS, WINDOWS Family.

Software Knowledge : Auto CAD 2000

EXPERIENCE DETAILS

COMPANY : SAMSUNG C&T

Position : Piping ENGINEER /Supervisor

Duration : JULY 2016 – 2017

Project : Singapore LNG Phase-3 Expansion Project

JOB HANDLED / RESPONSIBILITY:

Participate in and advise on all mechanical and piping construction activities and initiatives

Responsible for the mechanical and piping scope to ensure the Contractor and sub-contractors perform the work to agreed scope of work, specifications and schedules all to an acceptable standard

Supervise the contractor and sub-contractor personnel to ensure contractor performs all work to agreed standards

Ensure assigned scope of work is carried out without any significant HSE incidents

Ensure the work is carried out in time and in accordance with scope of work, specification and quality requirement

Responsible for construction mechanical and piping activities through the contractors supervision in respect of method, working practices, quality and timely execution of the works

Responsible for the piping Sub-con aspect of Risk Management to ensure all risks / opportunities are identified and appropriate controls/mitigations developed and implemented

Responsible for mechanical and piping coordination

Ensure that construction hazards and risks are fully considered by designers and contractors and that appropriate mitigation actions are implemented and appropriate action taken

Fully familiar with the contractors methods of construction, schedule and procedure

Initiate and manage the mechanical and piping project element of the continuous improvement processes

Monitor site activities for potential problems

Maintain records of site activities and check Contractor records for accuracy

Carry out inspection, surveillance witnessing of contractor activities, ensuring records are maintained, including as-built data

Endorse daily progress report and time sheets

Detailing the work progress, number of contractor personnel and equipment available on site and other related items identified in the scope of work

Experience in liaising with contractors and / or Plant Operating Companies, in particular those involved in the construction of major Oil and Gas facilities

Supervision of Piping Pre – Fabrication, Erection, Hydro – Testing and Coordination of Tank construction works

Implement the permit to work system

Execute Welding, NDE Inspection Radiographic film interpretation.

Coordinate all site inspections with the site subcontractors

Ensure that all inspection reports are accurate and that all attached documents are current status.

Ensure all work is correctly prepared prior to any inspection being undertaken.

Review all inspection reports for compliance.

Prepare nonconformance reports and assist in developing corrective actions

Responsible for coordinating with the various contractors to ensure that the approved Health & Safety / QA/QC procedures and the Quality Plan are implemented during inspection activities.

Coordinate with the site subcontractors to ensure that communications exist and are maintained.

Responsible for supervising the contractor in the compilation of the handover and test packs together with all as-built documentation.

EXPERIENCE DETAILS

COMPANY : AMEC FOSTER WHEELER

Position : Mechanical Supervisor / QA QC

Duration : APR 2015 – FEB 2016

Project : AFTON CHEMICAL PROJECT LION

JOB HANDLED / RESPONSIBILITY:

Installation & inspection for static Equipment include padding, Elevation, position

Orientation, verticality, levelness, Platform & ladder, vessel internal work, leak testing,

Vessel box up etc.

Installation & inspection for rotary equipment include padding, elevation, position,

Orientation, levelness, pre-shaft alignment, run-out, void. Final shaft alignment, lube oil flushing inspection, mechanical running test, completion of inspection records etc.

Review contract specification / technical requirements, drawings etc

Review Inspection & test plans in accordance with International codes and Client Specification.

Review Project Weld drawing, weld and NDT map and welding Procedure Specification.

Review and witness WPS, PQR, Welders & Welding Operator Qualification.

Review and control the fabrication activities as per the ITP / Contract Specification / codes and Approved Drawing.

Executing inspection and control of RAW materials, welding consumables.

Supervision of Piping Pre – Fabrication, Erection, Hydro – Testing and Coordination of Tank construction works

Execute Welding, NDE Inspection Radiographic film interpretation.

Witnessing and sentencing of all site inspections within their disciplines.

Coordinate all site inspections with the site subcontractors

Ensure that all inspection reports are accurate and that all attached documents are current status.

Ensure all work is correctly prepared prior to any inspection being undertaken.

Review all inspection reports for compliance.

Assist the site QC manager in the organisation, maintenance and control of the quality system.

Prepare nonconformance reports and assist in developing corrective actions

Responsible for coordinating with the various contractors to ensure that the approved Health & Safety / QA/QC procedures and the Quality Plan are implemented during inspection activities.

Responsible by physical inspection of all piping / mechanical installations, ensuring that all Contractor personnel and workmanship is completed in accordance with approved designs, international codes, standards and procedures.

Evaluation of test package contents to ensure that required NDT, PWHT, Hardness Test and PMI has been performed prior to final system Pressure testing.

Assist the QC manager and construction manager in resolving any discrepancies and ambiguities.

Coordinate with the customers QC inspectors for the resolution of site problems.

Coordinate with the site subcontractors to ensure that communications exist and are maintained.

Responsible for supervising the contractor in the compilation of the handover and test packs together with all as-built documentation.

Managing exercises and audits to ensure the necessary strategies and controls are demonstrably in place to assure the project requirements in all phases of the project lifecycle.

COMPANY : HIAP SENG ENGINEERING LIMITED

Position : WELDING INSPECTOR

Duration : JULY 2011 – FEB 2015

Projects Handled

: ECC COGEN PROJECT, SHELL BUKOM

: FOSTER WHEELER Asia Pacific Pte Ltd.

: Feb 2014 – Dec 2014

: JURONG AROMATICS COMPLEX

: ESSAR PROJECT SINGAPORE Pte Ltd.

: Mar 2013 – Feb 2014

: SLNG TERMINAL PROJECT

: SAMSUNG C&T CORPORATION PTE LTD

: Feb 2012 - Feb 2013

: LANXESS BTR PROJECT

: FOSTER WHEELER Asia Pacific Pte Ltd

: JULY 2011 - JAN 2012

COMPANY : ROTARY IMC PTE LTD, SINGAPORE

Position : QA/QC INSPECTOR

Duration : SEP 2008 – APRIL 2011

Projects Handled

: LRCCU (LONG RESIDUE CATALYST CRACKING UNIT)

: SEPL (SHELL EASTERN PETROLEUM LIMITED)

: CHIYODA SINGAPORE PTE LTD

: FEB 2010 – NOV 2010

: BRM (BUKOM REFINARY MODIFICATION PROJECT)

: SEPL (SHELL EASTERN PETROLEUM LIMITED)

: FOSTER WHEELER Asia Pacific Pte Ltd

: NOV 2008 - FEB 2010

: INVESTA Shutdown ’08

: QA/QC INSPECTOR

: OCT 2008 - NOV 2008

COMPANY : BHEL (BHARAT HEAVY ELECTRICALS LIMITED)

Position : QA/QC INSPECTOR (Apprenticeship Training)

Duration : JULY 2007 – JULY 2008

COMPANY : GB Engineering, India

Position : QC INSPECTOR Trainee

Duration : June 2006 – June 2007

JOB HANDLED / RESPONSIBILITY:

Checking the Inspection Test Plans (ITP) and Quality Record (QR) in accordance with, ASME Sections and to fulfill the requirements of Client job Specifications.

Preparing documents and carried out of all inspection activities.

Preparing of quality works procedure, quality control plan and inspection test plan.

Preparing proposed WPS, Establishing approved WPS.

Review welding procedure specifications, procedure qualification records and welder qualification test records as per ASME Sec IX.

Trace out Material as indicated in the MTO/approved DRG.

Preparing Material receiving inspection report (MRIR)

Inspection of Raw Materials (base metal, Welding consumables) and various inspection tools correlated with test certificate.

Preparing fabrication inspection report (Dimensional) as per approved DRG.

Monitoring welding works and repairs.

Witnessed of all NDT and interpretation of RT Film

Preparing & clearing punch list and Witnessing of Hydro Test.

Preparing & submission of dossier.

Witnessed of all required NDT, PWHT, Post Heating preparing weld summary. Welder performance record.

Initiate action to prevent occurrence of product or service non-conformance

Physical verification of incoming materials at site / stores and correlation / review of the materials with Mill Test Certificates, Codes and Specifications.

Material identification of the parts with respect to drawings before cutting.

Witness Procedure Qualification Test and Welder/Welding Operators Performance Qualification Test.

Review Welding Procedure Specifications, Procedure Qualification Records and Welder Performance Qualifications Records.

Witness Destructive tests such as Mechanical (Tensile / Bend / Impact / Hardness / Macro, etc) at laboratories.

Witness Non-Destructive tests such as Ultrasonic test, Magnetic Particle and Dye Penetrant test.

Review and approve manufacturing procedures, NDT procedures, Hydrostatic / Pneumatic test procedures, painting / picking & passivation procedures.

Verify and monitor Qualified WPS and Welders are employed on job.

Perform final as-built dimensional inspection for conformance of drawings, codes and specifications.

Witness pressure tests such as Hydrostatic test, Pneumatic test, etc.

Responsible for all quality control activities of before, during and after the execution of welding at fabrication shop

Final certification of the components based on all above inspection stages for compliance to codes, drawings and specifications.

DECLARATION

I do hereby declare that above furnished details are true to the best of my knowledge,

Ramesh R.



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