RATHEESH.T.A
Mob: 998*******; Email id: ac7h75@r.postjobfree.com.
Career Objective
To have a growth oriented and challenging career, where I can contribute my knowledge and skills to the organization and enhance my experience through continuous learning and teamwork.
Professional Summary
Deadline driven and highly skilled Production Engineer with more than 7 years career experience. Possess a multitude of honed skills including material planning, process improvement, design and implementation, production management and inspection.
Skills
MS Office
Quality Inspection
Strong leadership skills
Inventor (3D)
Material Handling Expertise
Production line Management
Auto Cad
Root Cause Analysis
Manufacturing Management
CAM (AP 100)
Responsibilities
Planning
oProduction and Manpower Planning and scheduling.
oMaterial and Machine tools planning.
Technical discussion with Design engineer regarding drawings and specifications.
Prototype manufacturing, inspection and modifications as per design engineer feedback.
Created and updated department work instructions and reports on a regular basis.
Process improvements for faster production, quality improvements and reduce production costs.
Shop floor machines preventive maintenance and recording.
Lot wise material issuing to the shop floor for production.
Giving daily production target, review, inspection and record keeping of fabrication, powder coating and assembly line.
Job travelling card preparation for product traceability.
Coordinate with stores, sales department and customer for dispatching the finished products.
Monthly preparation of Labour utilization, Work in Process, Finished Goods and Dispatched products details for the management.
Review of material consumption for each executed order with the design Bill of Material.
Accomplishments
Awarded as Best Employee of the year in 2010.
Personally managed production activities to guarantee 90% of orders were shipped on time.
Contributed to an annual 95% increase in productivity through improvements in operations, quality, safety and administration.
Introduced rotation system in the plant in various work stations and acquired more skilled employees to the shop floor.
Addressed all personnel issues promptly and professionally.
Drove daily production activities with effective communication and leadership.
Product development such as LVAC Board Sheet Metal Enclosure, Copper Bus Bar Assembly and various IP rated sheet metal enclosures.
Produced 60 Ton enclosures/ month.
Experiences
07/2008 to 06/2016 Production Engineer
Federal Switchgear Ltd; Abu Dhabi; UAE.
1)Project Management
Customer coordination for entire project execution.
Production planning and scheduling for the proper execution of the project.
Prepare material planning of the project for efficient utilization of raw materials.
Machine tools analyzing and procurement.
Maintaining proper stock levels on a line.
2)Design
Professionally trained with sound knowledge in AutoCAD software, CAM software (AP 100- Fanuc controller) and basic knowledge in Autodesk Inventor (3D).
Prototype development, Bill of Material preparation, manufacturing, as per the utilities specification.
Practical knowledge about all kinds of sheet metal, copper bus bar development, GD & T.
Jigs and Fixture developments for faster production with good quality of products.
Modification in design for the process improvements and better quality.
Knowledge and experience in reverse engineering concept.
3)Production
Experience in Shop Floor supervision (35 employees).
Expertise in handling Sheet Metal Fabrication, Machine Shop, Powder coating and Assembly Shop equipped with CNC Turret Punching and Hydraulic Machines (Press Break, Shearing and Punching).
Practical knowledge of Powdercoating Pretreatment Analysis.
Proper work allocation to each work stations through daily production target system to avoid the bottle neck in the work stations.
Implemented innovative ideas to enhance quality, productivity and reduce costs.
Developed time scale for all products and production tracking system.
Machine preventive maintenance.
Provide Induction training to newly joined employees.
4)Quality and Safety
Experience in ISO 9001-2008 system.
In-process, final inspection, non-conformance report and job travelling card preparation.
Calibrate equipment to ensure quality of production using tools such as calipers, micrometers, protractors and elcometers.
Conducting safety awareness meeting and training like fire drill, first aid and personal protective equipments for the employees.
Projects Executed
Al Ain Distribution Company (3 Tenders) - 900 LV Panels in 6 months.
South Shamkha - 1200 LV Panels in 6 months.
Hydra Village - 200 LV Panels in 1 month.
Khalifa Port - 120 LV Panels in 1 month
.
12/2017 to Present Technical Assistant (School of Pure and Applied
Physics)
Mahatma Gandhi University; Kottayam; Kerala.
Personal Details
Permanent Address : Thumpayil House, Kumaranalloor PO, Kottayam,
Kerala, India; PIN: 686016
Present Address : Thumpayil House, Kumaranalloor PO, Kottayam,
Kerala, India; PIN: 686016
Nationality : Indian
Date of Birth : 25th April 1985
Marital Status : Married
Languages known : English, Malayalam and Hindi.
Professional Qualification
Msc. Electronics 2007 Mahatma Gandhi University; Kerala 70.1%
Bsc. Physics 2005 Mahatma Gandhi University; Kerala 74.1%
Declaration
I hereby certify that all information furnished in my CV is correct to the best of my knowledge and belief.
DATE: OCTOBER 26, 2018 RATHEESH.T.A