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Design Engineer Project

Bangalore, Karnataka, India
October 17, 2018

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Chandrashekar KJ Mob: 984-***-**** Mail:

Domain Expertise

Sr Design Engineer with 13+ years of total experience in product design, development and Rail system/sub system and their interfaces.

9+ years of experience working with Rail systems Bombardier Transportation, Alstom Transportation offshore & Onsite Derby UK

2+ years Design engineer experience on Aero Engine in Japan for Kawasaki heavy industry for Rolls Royce Trent NPD team.

Experience in complete product design lifecycle of Rail &

Gas Turbine industry.

Experience in railway subsystem and system FMEA, Verification & validation (V&V), RCA field reliability issues, problem solving

Good understanding of requirements and compliance in rail industry.

Worked on Writing Test instruction, Communication Documents Creating test setup and carrying out test.

Root cause analysis, Documents, Supplier management and resolution for the Field Issues

Onsite experience at Bombardier Transportation locations in UK for Cross rail and Rolls-Royce profit-sharing partner Kawasaki Heavy industry JAPAN for Trent Aero Engine.

Offshore support especially on Transportation sites like Sweden, Denmark, & Derby (UK), Delhi Metro RS2, T44 Green Cargo, Cross Rail,Meridian midland vehicles Turbo Star, Laurel,Porterbrook & Chiltrern Railways ECR.

Offshore support for various Customers such as Bombardier, Alstom, Pratt & Whitney, ABB, Siemens, KHI and IHI.

Technical Expertise

Well versed in BT customized PDM tool and Enovia,3DCOM, Unix DPM / VPM.

Well versed with Cad Tools Catia-V5 R17, UG NX7.5, Solid Modeling,

Sheet metal, Assembly and Detailing, FTA tool and application of GD&T(ASME Y14.5)

Good knowledge of mechanical sub-systems like Interiors, Doors, Seats, Under frame gangways etc

Good Knowledge of Materials and manufacturing process.

Knowledge of GMRT 2100,GMRT 2130,EN50126,EN45545 STD.


Degree in Mechanical Engineering


Team of the month Award for Design of T44 Green Cargo Project in October 2008.

Appreciation from Cross Rail for Tolerance Management work.

Projects undertaken:

Project 1:

Customer/ Project

Bombardier Transportation (saloon & Cab Doors, HVAC )


System Engineer


Create list of Contractual Document Requirements list.

Review of lessons learned and Change Requests

Prepare Design Description Document for concept phase.

Define Interface (mechanical and electrical)

Presented the system concept in Concept Design Review, Preliminary Design Review and Detailed Design Review phases of the project meetings and work on issue/comments raised during the design review.

Review of Contractual Deliverables Requirements List (CDRL)

FMEA,FMECA,FTA,RA,RCR,POSR with reference System requirement Document (SRD) & Design Description Document Checking compliant with EN /GMRT std

Development of Validation & Verification plans and Test specifications for the responsible systems.

Identifying scope for improvements in current systems, processes & procedures.

Review of Technical Document,Type test report cross verify with customer requirement interacting with supplier with communication document

To provide a verification report on FMECA, End-to-End safety assurance measures implemented for Cross rail & LOTrain.

Project 2:

Customer/ Project

Bombardier Transportation / West Coast HS,East Midland HS & South East Govia


Vehicle engineer


Vehicle Engineering

Plan implementation and structure DOORS

Capture requirements source documents in DOORS and prepare for allocation

Develop vehicle requirements collating, clarifying and analyzing requirements at vehicle level

Bidding support for High speed and Main line trains

Elaborate and develop product solutions which represent the best proposal for Competitive advantage, compliance

Supporting for Requirements management, Train specification, Concept and Solutions

Functional requirements collection and analysis; Safety analysis and integrity analysis

Understanding customer main requirement & required compliances in Vehicle system Integration

Vehicle Performance

Vehicle Function

Vehicle Arrangement and Architecture

Vehicle Subsystem

Supporting by Providing solutions & support Compliances by preparing Documents like Doc5, to capturing system compliance & noncompliance and solution.

Project 3:

Customer/ Project

Bombardier Transportation / Cross rail, Interior Design.


Sr Design Engineer


Design of rail car interiors majorly intermediate & Fire Barrier End of all cars.

Packaging of the electrical, hydraulic and emergency components with emphasis on Design for assembly, manufacturing and maintenance in mind.

3D Com & PDM structure creation and related works in PDM up to release of Articles and technical documents

Authoring technical documents such as ICDS,acoustics and thermal insulation requirements

Worked from Concept to design Phase on Cross rail project.

Worked on tolerance Management, which takes care of tolerance stack up of the entire system to get parts, fitted with necessary adjustment. Location strategy and jigs helps in the direct fitting of the assemblies without delays in assembly line.

Project 4:

Customer/ Project

Bombardier Delhi Metro Transportation Vastras / Under frame Design


Design Engineer


Concept design & Development for under frame & Equipment of Rolling Stock.

Design of cable duct DT-Car, M-Car for underframe of Car body

Routing the electrical cables, Earth cables and pneumatic pipes from compressor, Brake module, and Door module and arranging space for all equipment.

PDM structure creation and related works in PDM up to release of Articles and technical documents

Part design and detailing to comply with specifications and requirements.

Creation of Installation Drawings for Underframe Equipment’s.

Drawings release through PDM.

Project 5:

Customer/ Project

Bombardier Transportation Denmark / T44 Green Cargo Diesel – Electric Locomotive Project


Design Engineer


CAD support for locomotive Engine replacement project.

Incorporated new concepts as required for Engine frame, switch board Exhaust frame, Cooling System, waste water tank positioning, pipe routing, Tool box

Design drawings and Release through PDM.

Creation of PSNL structure in VPM.

Project review with customer.

Quality check for all deliverable of CAD models and Drawings

Design Validation

Supplier interaction to incorporate post validation modifications

Project 6:

Customer/ Project

Bombardier Transportation UK / TurboStar, Laurel, Porterbrook & Chiltrern projects


Design Engineer


Project on London Midland Laurel, Porterbrook & Chiltrern

Responsible for executing the ECR works from services division using CATIA V5, V5, VPM& PDM related to the Class 220/221/222/375 vehicles

Involved in the design and development of sub systems like anti-icing tank piping and protection shield covers, Air Horn Relocation, Staubli - Connection Installation, Twin shot Sander Module Installation

PDM structure creation and related works in PDM up to release of Articles and technical documents

Quality Checking and drawings release through PDM

Project 7:

Customer/ Project

Rolls Royce UK / Trent Engine Development Program for XWB 97 K & T1000-Ten


Design Engineer


To make 3D model from interface documents, DDIS, DDR planning activates coordinating with Rolls Royce & Analysis team for Design review & meetings.

Supporting for manufacture & Inspection Department for non-conformance

Engine Components, like HPC Compressor, shrouds, Rear Case.

Getting approval from RR by creating investigation sheet for non-Conformance parts and creating interface Documents & preparing Reworking manuals and Drawings.

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