Engineer Mechanical

SATISH KUMAR

Mobile: +91-813******* E- mail: ***********@*****.***

JOB OBJECTIVE

Middle Management level assignments in Quality Control/Quality Management Systems/ Business Process Engineering/ Training & Development/ New Product Development – Manufacturing Operations with a frontline manufacturing/service setup.

PROFESSIONAL PROFILE

A keen analyst with over 16 years of rich and diversified experience in operations encompassing Product Safety Certifications, New Product Development, Six Sigma, Quality Improvement, Quality Management Systems, Training & Development and other allied activities in the manufacturing sector.

A proactive planner with expertise in spearheading production operations keeping in view customer requirements and taking cost-saving initiatives to optimise efficiency of machines and enhance productivity.

Possess a clear understanding of the industry, technology trends with the distinction of instituting quality assurance practices to achieve business excellence at the lowest overall cost.

An Out-of-the-Box Thinker with a track record of streamlining operations, evolving process improvement strategies and industrial engineering techniques and creating a teamwork environment to enhance productivity innovatively for organisations.

Excellent communication & exceptional interpersonal and man management skills with the ability to lead cross-cultural teams & establish relationships with key players in the industry.

Certified Energy Manager by Bureau of Energy Efficiency, Ministry of Power, Govt. of India.

UL Qualified DAP Lead Auditor for ISO/IEC 17025

NABL Qualified Assessor

ORGANISATIONAL EXPERIENCE

Apr’14 till date with UL India P Ltd

Designation – Engineering Manager–Conformity Assessment Services for HVAC/Appliances/Components and Lighting

COMPANY PROFILE:

UL is a world leader in Safety Certification of products. More than 20 billion products worldwide bear UL Mark every year. UL India is an affiliate of Underwriters Laboratories Inc., USA. UL Inc. was established in the year 1894 and has more than 71,000 manufacturers under its belt with presence in about 100 countries. UL has been Listing products as per UL, CSA, IEC, EN & other International Standards. Presently UL India, which is 11 years old in India, has more than 1500 clients.

Responsibilities

Spearheading a team of engineers for – HVAC, Appliances, Lighting

Successfully achieve new milestones and streamline operations with consistent throughput with competency development.

Continuously develop new services and team of engineers

Overseeing the Lab operations for HVAC testing for Refrigerators and Aircon and Lighting products

Participating and member of various Technical Committees of BIS

Delivery of BIS, UL, CB, ESMA, G Mark projects for various clients in AHL products

Working with various regulators like BIS, ESMA, SASO etc.

Responsible for various Audits like NABL,BIS,ANSI etc.

March’11 till date with Frigoglass India Pvt Ltd

Designation – Assistant Manager

COMPANY PROFILE:

Frigoglass is a leading provider of Ice Cold Merchandiser products and services around the world. On a regional level, Frigoglass is also a major producer of glass containers and packaging materials (plastics, crowns), capitalizing on growth opportunities offered in developing and emerging markets.

Frigoglass has a broad customer base that includes beverage companies, breweries, wineries, food and dairy companies, as well as pharmaceutical and cosmetics companies.

Responsibilities

VALIDATION OF SAFETY & COOLING PERFORMANCE OF FINAL PROTOTYPE :-

Managing the Prototype Testing of the Commercial Refrigerators as per the Customer Specification (Coke, Pepsi,IS Standards etc) which include mainly below tests :

Initial Pull Down

Half Reload Recovery

Energy Consumption

Weathering Test

Certification testing of products for CE,CB and other certifications as per various IEC, EN standards

Making the Test plans as per the market requirements for various models

Looking after the calibration of various equipments used for the Testing & Inspection purpose.

Generation of various daily MIS reports .

Analysis of the Test results and making changes in products accordingly.

Interaction with the vendors for various equipments, samples.

Process inspection for the modification as per the specific models.

Life Testing of Components Like Fan, Blower, Heat Exchangers, Tubings, Etc.

Aug’07 to March’11 with UL India P Ltd

Designation – Safety Evaluation Lead (Associate Project Engineer)–Conformity Assessment Services

Responsibilities

Testing & UL Listing of HVAC Products like Air-Conditioners, Refrigerators and Recognition for components like Heat Exchangers, Compressors etc.

Testing & UL Listing of Appliances and Recognition for components like Luminaries, Motors, Pumps, Pressure Cookers etc.

D Mark, CB Certification for all HVAC and Appliance products.

CE Marking for various products covered under Low Voltage, EMC Directive.

Carrying out Technical Assessments of Client Laboratories as per ISO 17025.

Interacting with clients on Techno-Commercial discussions on Certification issues

Conducting and coordinating testing at client lab or Third Party Labs like CPRI, ETDC etc.

Conducting Technical Trainings for clients and agents related to standard and certification requirements.

Doing the Quality Audits for the completed projects along with analysis and improvements.

Responsible for Project handling process form Planning to final Certification.

Significant Achievements;

Certified ISO/IEC 17025 Lead Auditor.

PREVIOUS ASSIGNMENTS

Nov’06 to Jul’07 with Frigoglass India Pvt Ltd

Designation – Sr. Engineer

Responsibilities

Handling the Prototype Testing of the Commercial Refrigerators as per the Customer Specification (Coke, Pepsi,IS Standards etc)

Looking after the calibration of various equipments used for the Testing & Inspection purpose

Generation of various daily MIS reports

Analysis of the Test results and providing feedbacks accordingly

Interaction with the vendors for various equipments, samples.

Process inspection for the modification as per the specific models

Established Multi Chamber For Performance Testing (Cooling Capa).

3 F Inspection (Feel, Fit, Function)/Construction Test Related To Product Inspection

Life Testing of Components Like Fan, Blower, Heat Exchangers, Tubings, Etc

Aug’06 to Nov’06 with Honda Siel Cars India Ltd

Designation – Sr. Executive-Vehicle Quality

Responsibilities

Looking for Line Defects in production line

Preparing daily defect report

Providing feedback to Incoming Quality for material defects

Ensuring smooth running of production line

May’03 to Aug’06 with Samsung India Electronics Ltd.

Designation - Engineer – QA

Responsibilities

Accountable for New model development of Air conditioner for Performance Testing.

Supervised the Line & Outgoing Quality for Heat Exchangers.

Responsible for Quality issues detection and closure for the new products from Development to mass production stage.

Looking after the Reliability testing for Heat Exchangers, Air conditioners, Motors etc.

Process improvements and defect detection ability enhancement at Heat Exchangers and Aircon OEM line by correlating Process, Outgoing and Market defects.

Conducting Trainings for the OEM Quality persons regarding Field Quality related issues.

Developed Quality Systems at the OEM as per the Samsung Standards.

Looking after the complete product inspection including In-Process and Outgoing inspection.

Responsible for Market Defect Cause analysis and countermeasure implementation at OEM line.

Feedbacks and countermeasure implementation at the vendors for Material related defects.

Generation of Daily Lot, sample inspection reports.

Significant Achievements;

Completed a Six Sigma Project to reduce the field defect (IR) of Air-Conditioner from 1.7 to 1.3%.

Done a Six Sigma project on Aircon productivity improvement at OEM end by Line Balancing and Line defect

control.

Jun’01 to May’03 with Sidwal Refrigeration P Ltd

Designation - Engineer –QA

Responsibilities

Looking after the outgoing quality of Window, Split Aircon and LHB Type Railway Coach Air conditioner.

Conducting testing of the units as per the IS standards.

Conducting testing of the products during the development stages.

Coordinating in the DGS&D, RDSO, RITES inspections for the Window, Split and Railway Coach Air

Conditioners.

Industrial/Overseas Training

Seven month in plant Training at Suvidha Engineers Ltd.

During training done Heat Load Calculation and Equipment Selection for various sites

Also worked in the service department for the service of various sites.

Underwent 0ne week training at UL China for Energy Efficiency Testing for Air-Conditioners and Refrigerators.

Underwent one week training at UL China for ISO/IEC 17025 Lead Auditor Certification.

Underwent training for Safety testing of Commercial A/C Systems at UL China.

Handled the lab operations for Frigoglass Indonesia from Aug-Oct’12

IT SKILLS

Well versed with Office Automation (MS Office- Excel, Word & Power point) & Internet Applications.

Conversant with AutoCAD Applications.

ACADEMIC CREDENTIALS

4 years B.Tech in Mechanical Engineering from YMCA Instt of Engineering, Faridabad (HR) with 66.4% in 2001

PERSONAL DETAILS

Permanent Address : Vill-Pall, P.O.-Bairawas, Distt-Mahendergarh (Haryana).

Present Address : First Floor, No.-17, Block H-11, Vatika Inxt Floors, Sector-82, Gurgaon (HR)-122004

Telephone : 01285 – 246451

Date of Birth : August 15, 1979

Passport Details : No. N5595591 (Valid till 06th Jan. 2026)

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