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Manager Engineer

Location:
Delhi, Delhi, India
Posted:
October 09, 2018

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Resume:

Priya Ranjan Satapathy

E-Mail: ac7bxi@r.postjobfree.com

Contact: +91-827*******/ 857-***-****

Goal-oriented professional with brilliance in Industrial Automation and Control; targeting a challenging position in an organization of high repute

PROFILE SUMMARY

Competent professional with 8 years of experience in Industrial Automation, Automation Software Design, Development, Troubleshooting & Maintenance in various industries such as Steel, Power, Material Handling Plants, Shipyard, Oil and Auto.

Positioned as Asst Manager Automation with Merino India, Rohad, Haryana and

Earlier Positioned as Deputy Manager with Coatec India, Kurali, Punjab

Experienced in PLC/DCS, SCADA, HMI of Siemens, Allen Bradley & Omron, AC Drives, RS Logix500, RS Logix5000, CX Programmer, TIA Portal, Step7, Factory Talk View, WinCC, Wonderware InTouch, and other related systems and software tools, Reading P&I drawings.

Skilled in Project planning, timely execution of the project, identifying & resolving problems, planning predictive, preventive maintenance, ramping up project activities with on time deliverables and maximizing productivity

Proficiency to support and sustain a positive work environment that fosters team performance; possess proactive attitude, capability to think in & out of the box

CORE COMPETENCIES

~ Project Execution ~ PLC & SCADA Designing ~ Erection & Commissioning

~ Instrumentation & Automation ~ Operations & Maintenance ~ Technical Support

TECHNICAL SKILLS

Operating Systems: Windows

PLCs: Rockwell-SLC, Micro Logix, Compact Logix, Control Logix, OE MAX, OMRON CP1E/1L, CJ1M, Siemens S7-200, 300, 400, 1200, 1518F (Fail Safe PLC)

PLC SW: RS Logix 500, RS Logix 5000 & all its associated SW, Siemens Micro win, Step 7 V5.5, TIA Portal V13, Omron CX Programmer and GE Cimplicity ME.

SCADA SW: Factory Talk View, WinCC, Wonderware InTouch, ESCADA

Devices: RFID (Radio frequency identification device), Antenna, Transponder, specially designed Dosing Pumps on Profinet, Sick laser scanner, Servo Drives, Turbine Supervisory Indication System (TSI): BENTLY NEVADA 3500

AC Drives: Rock well Power Flex 40,400,523,525,700,755, Siemens G120

Ethernet Switch: PST Tool 4.1(For Scalance 400)

HART Calibrator: Fluke HART 756

Pressure & Flow

Transmitters: Rosemount, Endress+Hauser, Kohner, Siemens

Level Transmitters: Endress+Hauser, Sultan, UHZ (China Made)

Pneumatic Actuators: Pneumax, Virgo, Rotex

Analyzers: Conductivity, PH, Turbidity of SWAN Made

ORGANISATIONAL EXPERIENCE

Merino Panel Products Ltd, Rohad

Position: Asst Manager

Coatec India, Mohali

Position: Deputy Manager

ABB India Limited, Talwandi

Position: Sr. Engineer (Off-roll) – Field Supervisor in Control & Instrumentation Department

L&T Electrical & Automation, Mumbai

Position: Sr. Engineer(off-roll)

Role:

Developing logic, interlock diagrams as per requirement of process operation & client feedback and executing the configuration of process specific interlocks; testing control panel & PLC logic

Preparation of BOM, BOQ, Control Philosophy, IO list, Panel drawing & Execution of FAT, SAT.

Implementing process measurement & control instrumentation / services to optimize manufacturing processes

Identifying areas of obstruction / breakdowns and taking steps to rectify the equipment through application of troubleshooting tools

Scheduling and planning predictive, preventive maintenance for process plants, and root cause analysis including budgeting and cost control activities

Applying various modifications and checkpoints to reduce breakdown

Executing customer centric operations by understanding user’s problem by providing troubleshooting and giving support towards maintenance of systems

Performing modification in the existing program & graphics as per the requirement of the client using RS Logix 5000, 500 & factory talk software in bop & BTG area

Managing Engineering Workstation & Operating Station of BOP & BTG area as well as the security level in these systems to prevent unauthorized access

Highlights:

At Merino India

Planning for the new project, BOM preparation, Material Indent, On time Execution of the Project.

Established Master Slave Configuration between AC drives of Power Flex series, established communication between AC drives & PLC. By doing so we are able to reduce the no of input output card required to run the machine as in the new configuration drives are start getting command directly from PLC & We are able to read drive online parameter for further data analysis, which is ultimately help us to take corrective action before any issue occurred in the drive or equipment connected to it.

Prepared control logic for the extension of existing Zones of two no of Impregnator & handled the commissioning activities of the new Impregnator installed.

Solved the issue of continuous failure of RTD cards installed in the plant to show the temperature of Hydraulic Press Platens & Centre Boards by using a signal isolator. Earlier on an average we use to replace one faulty card per month.

Solved the issue in the hydraulic presses installed, sometimes the press came down accidentally due to malfunctioning of certain signals which leads to loss of approximately 3 lakhs rupees product that is inside the press. Solved the issue by modification in existing logic & SCADA graphics.

Solved the issues related to communication & hardware failure in 25 nos of SEW made AC drives installed to run a potato flakes machine in our plant. All the drives are controlled by Siemens made PLC through profibus communication. Successfully replaced these drives by Siemens G120 drives & solved the issue.

Handling a team of three engineers & six technicians to carry out predictive, corrective maintenance, 1230 kWp Solar power plant maintenance.

At ABB India Limited

Commissioned Scrapper Chain Conveyor System with its hydraulic control & interlock which resulted in availability of bottom ash conveying system to the main unit & also improved the reliability as well as reduced human error and saved manpower & human efforts

Handled day to day Instrument maintenance activity & its reporting using SAP.

Troubleshoot issues such as PLC communication failure, IO card failure, Instrument signal failure, Network failure.

Installed new controllers & communication cards; downloaded all configurations & established all types of communication thus helped in increasing productivity, improving availability & reliability and reducing manpower & manual operation as well as streamlined Ash Handling Plant for new unit.

Implemented 2 major Kaizen which improved process of operation, this was majorly achieved by preparing:

oNew logic & graphics for auto operation of service water pumps with auto frequency control in accordance to pressure which reduces energy consumption as earlier the operator always keep three pumps running which consumes more energy than the present scenario whereas only two pumps were sufficient to maintain the system this resulted in reducing manpower requirement & human error possibility

oNew logic & graphics for calculating number of conveying cycles completed in each pass of ESP & to record previous period which saves operator time to maintain the record & provides accuracy

oNew logic for time & level mode operation of ESP Ash Conveying System

Integrated a remote-control room to a centralized control room which resulted in manpower reduction as earlier one person in each shift was required to operate the plant

Integration of remote control room resulted in reduction of inventory cost, and enabled data sharing over the network

At L&T Electrical & Automation,

Designed, tested & commissioned the PLC software’s for various industries, preparing IO list and carry out SAT

Handled & Executed all commissioning activities of various Material Handling Plants such as coal, coke, sinter, pallet handling plants.

Modified the conventional control loops with new technology in various sections including motor control logics

ACADEMIC DETAIL

B.Tech. (Electrical Engineering) from, College of Engineering & Technology, BBSR (Constituent College of BPUT) Bhubaneswar, in 2009.

PERSONAL DETAILS

Date of Birth: 12th March 1986

Languages Known: English, Hindi and Odia

Present Address: MPPL, Rohad, Haryana

Permanenet Address: 2E-1031, Sec-11, CDA, Cuttack, Odisha

ANNEXURE

PROJECTS

Organization: Coatec India

Client: Vald Birn (Denmark)

Description: Software designing and development for CED line using TIA portal V13

Organization: L&T Electrical & Automation

Client: Indian Oil Corporation Limited, Paradip

Description: Commissioned newly installed 48” header line MOVs using GE Fanuc Cimplicity Machine Edition Software.

Installation of New IO Panel & Its Integration with Existing panel

Organization: L&T Electrical & Automation

Client: L&T Shipyard, Kattupalli, Chennai

Description: Executed maintenance of Ship Building Plant using Siemens Step7, L&T Ivision and the SCADA Software.

Organization: L&T Electrical & Automation

Client: Indiabulls Power Limited, Amravati-

Description: Commissioned Coal Handling Plant using RS Logix 500, Siemens Step7, WINCC (V7.0SP2)

Organization: L&T Electrical & Automation

Client: Adani Port & SEZ (West Port), Mundra

Description: Commissioned Coal Handling Plant and its communication with SCR, REC & GUL’s using Siemens Step7, WINCC (V7.3), RS Logix 500.

Organisation: L&T Electrical & Automation

Client: Tata Steel Ltd., Jamshedpur

Description: Commissioned various material handling plant such as LTSS-5A/5B (Coke Circuit), RMLC-1A (RMBB), RMLC-3A (Sinter Circuit), LTSS-3(Main Coal Circuit) using Siemens Step7, WINCC (V7.0 SP2). Established Server Client Communication, Report Generation and SCADA Redundancy using CP Cards

Organization: L&T Electrical & Automation

Client: Adani Petronet (APPPL), Dahej

Description: Commissioned Coal Handling Plant using Siemens Step7 and WINCC, logic preparation, IO

Testing, Load trial, SAT.



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