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Mechanical Engineering Design

Location:
Dearborn, MI
Posted:
October 05, 2018

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Resume:

Amol Satpute Contact 313-***-****

****, ****** **.,#***,********,MI 48126 Email ac7aoc@r.postjobfree.com

Linkedin https: //www.linkedin.com/in/amol-satpute

Professional Summary

Automotive Graduate with 1 year of experience in CAD, CAE and Lean Manufacturing (Business Excellence).

Pursuing the master degree with concentration on CAE and Product development.

Actively Seeking Co-op and Intern opportunities.

Education

Automotive System Engineering (Master’s Degree) GPA 3.2/4 (Expected May19)

University of Michigan-Dearborn

Mechanical Engineering (Bachelor’s Degree) GPA 3.2/4 (May15)

University of Pune

Technical Skills

DESIGN Tools

CATIA, GD&T, QFD, FMEA, Six Sigma

FEA Tools

Hyper mesh, ANSYS Workbench, Abaqus, FE- Safe, MATLAB

Other Skills

5S, KAIZEN, TPM, Value Stream Mapping, MS Office

Work Experience

Force Motor LTD. India (May18-June18)

Intern at Engine Assembly and Testing

Studied Engine Assembly Processes and performed daily management activities on assembly line.

Quality parameters inspection during engine assembly and engine testing.

IKSC Knowledge Bridge PVT LTD. CAE Intern (Jan17-May 17)

Fatigue life calculation of Motorcycle footrest.

Performed linear static analysis of footrest using HYPERMESH and ABAQUS CAE.

Studied and developed duty cycle for the same.

Performed fatigue life analysis using FE-SAFE.

Life of the component found to be infinite for given loading condition.

Fatigue life calculation of Interdental tooth brush pin.

Performed linear static analysis of brush pin using HYPERMESH and ABAQUS CAE.

Studied and developed duty cycle for the same. Performed fatigue life analysis using FE-SAFE.

Life of the component found by CAE analysis and the warrantee period was found to be approximately same for given material and loading conditions.

SKF INDIA LTD. (June15-March16)

Graduate Apprentice Trainee in the Business Excellence Team.

Improved Overall Equipment Efficiency of Taper Roller Bearing production channel by 3.5% by conducting Value stream Mapping (VSM) and eliminating non value-added activities from work stations.

Achieved 2S level (from scratch) on TRB manufacturing channels by conducting 5S audits.

Trained the work force for 5S.

Production Supervision on manufacturing and assembly operations.

Projects

Conceptual Design and Development for 2024 Dodge Journey.

Benchmark Midsize SUV and developed preliminary specifications by Pugh analysis.

QFD, Requirements Cascade and Interface Analysis for a Selected Vehicle System

Business Plan Development and cost analysis for 2024 Dodge Journey vehicle system.

Concept Design for Proposed 2024 Dodge Journey and Technology plan development.

Linear Static Analysis of Aluminum Space Frame.

Performed Linear Static Analysis of Aluminum Space frame in Hyper mesh to obtain maximum deflection and maximum twist angle.

Calculated bending and torsional stiffness of the structure.

Modified the given structure which improved bending and torsional stiffness by 5%.

Prepared detail report of analysis.

Normal Mode analysis of Aluminum Space Frame

Performed Normal Mode analysis of Aluminum Space frame in Hyper mesh.

Solved to obtained natural frequencies and Mode shapes.

Increased stiffness of the structure which improved first natural frequency by 2 Hz. This resulted in dynamically safer and stable structure.

Prepared detail report of analysis.

Theoretical research in Lightweight material for Wheel Assembly

Studied current material i.e. Grey Cast Iron and its design requirement for brake disk.

Suggested Aluminum Metal Matrix Composite with 20% SiC as a new material to improve and optimize brake disk performance.

Compare the new material with old one based on various Mechanical properties.

Key Achievement

Non-Residential Graduate Tuition Scholarship from University of Michigan-Dearborn (Fall17, Winter18, Fall 18)

Certification

Green belt Six Sigma course completion (Grey Campus)

Relevant Course Work

Internal Combustion Engine

Automotive Powertrain

Powertrain NVH of Electrified Vehicles

Automotive Manufacturing Process

Material Science

Automotive Product Development

Finite Element Methods in Auto structure Design

Electrical Aspects of Hybrid Vehicles



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