ABDUL QUADEER BAIG

717-***-**** •**** Spiros Ct, DeKalb, IL 60115 •ac709f@r.postjobfree.com

SUMMARY

Lean Six Sigma and Logistics Certified Industrial Engineer with 1+ year of experience in optimizing processes and producing significant cost savings through productivity, quality, and waste reduction improvements

TECHNICAL SKILLS

Lean Six Sigma Tools : DMAIC, FMEA, VSM, Kaizen, Root Cause Analysis, SPC, PPAP, Poka-Yoke, ANOVA,

SIPOC, Kanban System

Software : AutoCAD, MS Project, SPSS, MS Office, MATLAB, MS Visio, MS Access

Data Analysis Tools : Minitab, R, Tableau, Excel

EXPERIENCE

Industrial Engineer Consultant Jun 2015 – Jul 2016

Alrabiah Consulting Engineers, Dammam, Saudi Arabia

Worked as a consultant in charge of several initiatives for multiple manufacturing industries

Performed video time study and motion analysis in assembly line and receiving area, using video timer pro software and MODAPTS, to create labor standards and baseline measurement for Continuous Improvement and Kaizen projects, and eliminate unnecessary motion and reduce non-value-added activities by 23%

Performed Clustering Analysis in Minitab to implement cellular manufacturing in order to reduce material flow by 35%, travel time of LTO by 63% and also to increase the throughput of the facility

Achieved JIT by implementing Kanban system in order to eliminate ‘Muda’ in the inventory

Drew Spaghetti maps for 3 work stations to identify and eliminate non-value-added processes in material flow

Identified root causes, suggested and implemented corrective actions to reduce changeover time in production lines by 25%, resulting in increased OEE

Implemented Rank Positional Weight Method for assigning elements to the work station and conducted line balancing which increased productivity by 19%

Increased warehouse space usage utilization by 30%, through layout re-design of racks and workstations

Conducted PPAP audits with the quality team by generating FMEA, Control Plans, and MSA Checks

Analyzed data on defective parts with SPC, Gage R&R, and calculated process capabilities to improve processes

Graduate Teaching Assistant Aug 2016 – Present

Northern Illinois University, DeKalb, IL

Working as a writing coach to help clients in their dissertations and proposals

Assisted with the design and development of Data Analytics course

Assisted in the evaluation of students in ‘Facilities Layout and Location Analysis’ course

RELEVANT PROJECTS

Lean Manufacturing Spring 2018

Mapped and analyzed the process flows of a clock assembly line by Time Wise solutions using MS Visio

Conducted time studies and work study at each clock making station to identify and eliminate wastes

Created current and future VSM to identify kaizen events for improvement

Implemented lean tools like 5S, Standardized Work, Visual Management, Batch size reduction and Point of use Storage that improved cycle times, and led to continuous flow and reduction of work in progress inventory

Six Sigma Fall 2017

Completed a Six Sigma DMAIC project on the flight delays of different airlines from 2014 to 2017 at O’Hare

Identified process loopholes using Six Sigma tools including process mapping, statistical analysis, 5 Whys

Conducted statistical data analysis using Minitab and advanced control charts

Improvements were suggested based on identified seasonal delay patterns, peak delay periods and potential causes for delays

EDUCATION

Master of Science – Industrial Engineering Expected Dec 2018

Northern Illinois University, DeKalb, IL GPA 3.946

Bachelor of Engineering in Mechanical Engineering May 2015

Osmania University, Hyderabad, India GPA 3.0

PROFESSIONAL ORGANIZATIONS

Alpha Pi Mu Honors Society (Vice President) May 2017- May 2018

Institute of Industrial and Systems Engineers (IISE)- Member Spring 2017- Present

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