Engineer Welding

Resume Ref: B.Tech in Mech Engg. With **th Yrs. Exp as (QA/QC), Oil Gas Refinery, Structure Still Bridges and Pipeline In India and Abroad

CONTACT ADDRESS

Afsar Alam

S/O Late Md ilyas

Khazanchi Hat near urdu middle school P.O- Bhatta Bazar ***********@*****.*** Dist: Purnea (854301) ******-***@****.**.** State: Bihar skype id- afsaralam1

Mob No. – +917*********,930-***-**** Afsar Alam

+917********* (home) B.Tech (Mechanical)

Currently associated with CEIL (Certification Engineers International Limited) through Xeam ventures Pvt Ltd agency. Presently handling (welding NDT and Painting) world highest Bridge in Chenab river at Jaamu as Welding Inspector. An effective communicator with excellent relationship, management skills and strong analytical, problem solving organizational abilities.

Professional Qualification: -

B. Tech. (Mechanical) first class with Distinction 74% -2007

From Millia Institute of Technology Purnea (B.N.M. University Bihar)

Educational Qualification

10+2 (Inter of Science) First class with 69%

From B.I.E.C. Patna Bihar

10th (Matric) Second Class 54%

From B.S.E.B Patna Bihar

Certification and Training

CSWIP 3.1 (TWI U.K(Cambridge) Cert No-73568

ASNT level –II (Vibrant NDT Service from Chennai

Qualified in Visual Inspection testing

Qualified in Radiography testing

Qualified in dye penetrate testing

Qualified in ultrasonic testing (UT and PAUT)

Qualified in magnetic particle testing

Primavera 6.0 certified training course.

Concourse Software Training Institute Vashi Navi Mumbai

CATIA V5 certified training course from

Cetpa InfoTech Pvt Ltd.

One month vocational training in IOCL Barauni Refinery Bihar

Computer Literacy: -

AutoCAD 2008, MS Office, programming in Access Database

Present Experience

Period : From 20 June 2016 to Continue.

Present Organization : CEIL (Certification Engineers International Limited)

Client : KRCL (Konkan Railway Corporation Limited)

Project : USBRL (Chenab Railway Bridge Project).

Designation : Welding Inspector (Welding, NDT and Painting)

Nature of Work : Inspection Welding NDT and Painting Activities as per procedure

and QAP. Documents Review Material Testing (Tensile, Bend, Impact)

Previous Experience:

Period : From 23 March. 2015 to 31 January 2016

Present Organization : SGS India Pvt. Ltd.

Client : Bhushan Power & Steel Ltd

PMC : Paul Wurth Itly

Project : Blast Furnace & Hot Stove Project Sambalpur, Odisha India.

Designation : Inspection Engineer (Piping, Mechanical &Structural)

Nature of Work : Inspection all Mechanical and Structural Activities as per procedure

and QAP Welding NDT Inspection

Period : From May2011 to March 2015

Present Organization : KSS Petron Pvt. Ltd.

Client : Indian Oil Corporation Ltd

PMC : Foster Wheeler (U.K)

Project : Paradeep Refinery Project, LSTK C Paradeep, Orisha, India.

Designation : Sr. Engineer (QA/QC)

Nature of Work : Leading-Monitoring-Control my Sub-ordinates to Preparation of WPS,

Procedure and programming QC module in access Database, PQR

Establish, Welding inspection, Radiography Interpretation, NDT Monitoring

Hydro test system wise mark P&ID Co-ordination with IBR, Equipment

Preservation.

Period : From Nov 2008- Jan 2011

Organization : Punj Lloyd oil & Gas. Sdn Bhd Malaysia

Client : Petronas Carigali Sdn Bhd, Malaysia

Project : Sabah Sarawak Gas pipeline Malaysia.

Designation : Engineer QA/QC

Nature of Work : Fit-up checking Welding inspection, Radiography Interpretation,

WPS and Procedure Preparation Holyday Test

Period : Aug 2007 to Sep 2008

Organization : K.K.S. & COMPANY (IOTL LTD)

Client /PMC : IOCL / EIL

Project : Naphtha cracker project (Fire water pipeline) Panipat Haryana

Designation : QA/QC Engineer

Nature of Work : Welder Testing and Record preparation, Fit-up checking. Welding

Control & Welding inspection, D.P. Testing, Radiography offer &

Monitoring and related documentations for piping jobs

Work experience with codes : ASME / ASTM, AWS, BSEN, API etc. as required

Duties and Responsibilities Handled

Steel Structure (BSEN, IS, AWS)

Inspection / Monitoring Fabrication/Erection work quality in terms of specification, workmanship and other variables as per requirements of QC standard operating procedure and client’s specification.

Review of Material Test Certificates, Consumable Test Certificates.

Controlling / Checking Electrode Storing, Baking, Handling, Issue and proper use on Daily Basis.

Daily Checking Welders I.D., WPS copy, Portable Oven, Heating Torch, Thermo chalk.

Inspection / Monitoring of Fit-up as per Approved GA Drawing / Construction Drawing & WPS for Correctness of materials, dimensional accuracy and joint design (root gap, root face, bevel angle, fillet, lapping joint), cleaning of weld zone, proper support & arrangement for distortion control etc.

Closely Monitor the Welding Process (SMAW / GMAW / FCAW/SAW).

Ensure correct use of weld consumables, preheating, interpass temperature maintenance, gas flow rate (shielding), interpass cleaning etc.

Inspection / Monitoring of visual inspection of weld joint (Surface cleaning, penetration, excess weld metal, lack of fusion, burn through, cavity, surface depression, valley depression, toe blending, undercut, porosity, pinhole, slag inclusion, overlapping, under fill, weld profile, weld spatter, arc strike etc.) and its surroundings (Weld spatter, arc strike, grinding marks, hammering marks, dent marks, mechanical damage marks etc.).

Verify / Routine Check of weld parameters of SMAW / GMAW / FCAW process to be within range as specified in approved WPS during the shift on daily basis and maintain the records.

Co-ordination of welding activity.

Co-ordination of Inspection activity.

Closely Monitor the performance of welders, repair of welds, analyses the causes and initiate preventive and corrective actions.

Ensuring workshop personnel are working to the correct procedure and process.

Inspection of all welding activities prior, during and after, which include material check, qualifications and welding equipments (Randomly).

Co-ordination of NDT activity.

Witness NDT Test MT, PT on visually accepted joints.

Interpretation of radiographs as per codes & standards.

Checking for Mechanical Clearance.

Checking for Surface preparation (Surface profile, clean & Finishing check),

Checking of Painting (DFT Checking).

Preparation of NCR/Technical Queries and follow up.

Preparation / Review of QA/QC documents, Inspection documents and Final documentation.

Piping (ASME B31.3, SEC IX)

Review of Material Test Certificates, Consumable Test Certificates.

Closely Monitor the Welding Process (SMAW / GTAW / GMAW).

Ensure correct use of weld consumables, preheating, inter pass temperature maintenance, gas flow rate (shielding / pursing), inter pass cleaning etc.

Inspection / Monitoring of visual inspection of weld joint for all welding works pre-fabrication to field installation.

Monitoring of PWHT Cycle & Hardness Check.

Interpretation of radiographs as per codes & standards.

Checking for Mechanical Clearance of Piping Test Loop.

Review of PMI Reports for Alloy & SS Piping.

Storage Tank (API650)

Checking of Tank Foundation for acceptance,

Review of Material Test Certificates, Consumable Test Certificates.

Checking for plate size, marking and cutting.

Checking for blast cleaning & painting of underneath bottom plates.

Checking for plate layout, overlap and fit-up.

Welding co-ordination, control & monitoring.

Inspection of Vacuum / MPI / LPT of shell portion of the bottom plates.

Inspection of Vacuum Box test for the bottom plate welding.

Checking of shell course alignments and fit-up of vertical & circumferential joints.

Checking of shell diameter, circularity, perpendicularity, straightedge before welding.

Checking for location, size and alignment of nozzles & other openings.

Checking of RF Pad fit-up and visual inspection after welding.

Checking of Curb angle and wind girder fit-up and weld visual.

Shell to bottom I/S, O/S welding root run visual & Oil chalk test. DP test for toe cracks.

Alignment, fit-up and welding check of roof supports.

Roof plate layout, overlap fit-up and weld visual check.

Location, size and aligned check of roof manholes and vents.

Witness of Hydro-Pneumatic Test.

Preparation of NCR/Technical Queries and follow up.

Preparation / Review of QA/QC documents, Inspection documents and Final documentation.

Pipeline

Supervision of QA/QC activities related to Fabrication & Laying of Cross Country Pipeline as per API1104

Controlling / Checking Electrode Storing, Handling, Issue and proper use on Daily Basis.

Daily Checking Welders I.D., WPS copy, Heating Torch, Thermo chalk.

Inspection / Monitoring of Fit-up as per WPS for joint design (root gap, root face, bevel angle, cleaning of weld zone etc.

Closely Monitor the performance of welders, repair of welds, analyses the causes and initiate preventive and corrective actions.

Preparation / Review of QA/QC documents, Inspection documents and Final documentation.

Self:

Date of Birth: - 06/Sep/1982.

Father’s Name: - Late Mohammad ilyas

Marital Status: - Married

Nationality: - Indian

Passport No: - P8561959 (Expiry Date 05/04/2027)

Language Known: - Hindi, English, Urdu.

Driving License No: - BR-11/LL/12802/2010

Notice Period: - one Month

Declaration:

I hereby declare that above information is true to the best of my knowledge.

Date:

Place: Afsar Alam

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