Design Engineer Engineering

SUMMARY

Certified in Mechanical CAD with over * years of experience in Product Design & Development/ R&D/ Mechanical Engineering with hands-on experience and extensive knowledge in designing the parts from concept to production applying the experience in designing plastic injection molded and metal components in the regulated medical device industry.

Proficient in working on CAD/CAM tools majorly Pro/E, SolidWorks, NX-UG, AutoCAD/Inventor, tolerance stack-up and GD&T analysis, cGMPs, CAPA, Gage design, DFA/DFM, DOE, Design/Process FMEA and RCA.

Hands on experience with FEA and static/dynamic simulations in ANSYS, MATLAB, and Product Data Management (PDM).

•Thorough knowledge of ASME Y14.5 principles and Design Controls, FDA’s QSR and ISO regulations and GLP guidelines specially 21 CFR 820, ISO 13485, ISO 11608, IEC 60601 and 510(k) requirements and review process.

Proven track record of consistently demonstrating the ability to handle multiple task demands with competence & integrity to high quality standards, while also meeting the deadlines.

Developed solutions to design problems through the application of engineering principles, analysis, and empirical methods.

Highly skilled and motivated team individual with excellent organization, communication, technical problem-solving skills and great inter-personal skills.

Proficiency Certification in AutoCAD, Pro-e/CREO, ANSYS.

Open to relocate

CORE SKILLS

Product Development/Design Mechanical Analysis

Geometric Dimensioning & Tolerancing (GD&T) Failure Mode and Effects Analysis (FMEA)

Product Data Management (PDM)

TECHINICAL PROFICIENCIES

Solidworks CatiaV5 NX- Unigraphics

AutoCAD Pro-e/CREO ANSYS

Matlab Siemens PLM MS office Suite

PROFESSIONAL WORK EXPERIENCE

Product Design Engineer – https://www.indeed.com/cmp/Coopersurgical CYIENT, East Hartford CT USA (June2017-Present)

Spine Implants and Surgical Instruments

•Generated concepts and mechanical designs for spine implants and surgical instrumentation.

•Created 3D models utilizing NX- Unigraphics and Solidworks 16, manufacturing drawings and dimensioning per best engineering design practices.

•Analyzed engineering sketches, specifications, related data and drawings to determine design factors such as Size, Shape and arrangements of the parts.

•Performed engineering analysis - including tolerance stacks, GD&T, FEA structural analysis and FMEA.

•Interfaced with vendors for prototyping, manufacturing, standard instruments and testing.

•Interfaced with surgeons, industrial designers and marketing personnel to create designs.

•Assisted in the development of verification and validation protocols, tests and reports.

•Document data and procedures per Quality System. Prepared and maintained engineering release and change documents Product Data Management (PDM) utilizing Siemens PLM tool

Product Design Engineer – CYIENT Medical Technology & Healthcare, Hyderabad India (July2013-December2015)

Drug-Delivery Devices

•Worked as a part of a small, dedicated, cross-functional product development team.

•Liaised and worked with the customer and marketing team to identify customer needs.

•Translated customer requirements into product requirements and compiled the Design Input Document.

•Creation/Modification of 3D models using NX-Unigraphics and Solidworks 2013.

•Performed various CAD iterations and fabricated prototypes in conjunction with the internal prototype shop and outside suppliers.

•Performed engineering analysis (FEA, moldflow, GD&T, 1st principles) of designing accordance with ASME Y14.5 principles.

•Developed and executed test protocols and documented the results.

•Collaborated with the pharmaceutical scientist to ensure drug/device compatibility.

•Collaborated with the manufacturing engineer to ensure design manufacturability and successful design transfer.

•Identified and evaluated vendors to support product development.

CERTIFICATION

AutoCAD- Autodesk Certified Professional (ACP) - Autodesk

ANSYS- Proficient Diploma- CANTER CADD (Authorized Partner)

CREO 3.0 - Creo Parametric for Design Engineers – SAARC (Authorized Partner)

EDUCATION

Master of Science in Mechanical Engineering -University of Bridgeport, Connecticut, USA. (December2015-May2017)

Bachelor of Technology in Mechanical Engineering - JNTUH, Hyderabad, India (June2009-March2013)

AWARDS

Academic Merit Scholarship of 4000$/yr. from university of Bridgeport.

‘GEM’ Award from CYIENT.

ACADAMIC PROJECTS

Design of Endoscopic Multiple Clip Applier for Surgical Application

•Designed a new clip pusher mechanism for multiple clip applier based on conceptual design and application.

•Created CAD design using Solidworks and analysis using Ansys.

Design and Analysis of a Carbon Fiber Composite Driveshaft and its Couplings for Automotive Application.

•Designed a drive shaft and its couplings using Solidworks 2016.

•This project compares the maximum torque capacity of a conventional drive shaft over the composite carbon fiber driveshaft

Automated Wire Bending System

Designed a high speed automated wire bending system that repeats, bends and progresses automatically.

Automated Packaging System- Production Technology and Techniques.

•Automatic loading and packaging (opening and closing top and bottom flaps)

•Labeling of bar-code using proximity sensors and continuous repetitive product flow system

Finite Element Analysis of a Composite Leaf Spring for Automotive Vehicle

•Design and analysis of composite leaf spring made of glass fiber reinforced polymer.

•The objective is to compare the load carrying capacity, stiffness and weight savings of composite leaf spring with

That of steel leaf spring.

Related course Work

Computer Aided Engineering Design Advanced Fluid Dynamics HVAC (Heating, ventilation and Air Conditioning) Finite Element Methods Fatigue and Fracture Mechanics Simulation and Modeling Machinery and Mechanical System Design Fixture Design Advanced CAM and Automation Heat Transfer.

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