Engineer Mechanical
Resume:
Career Timeline
Company Name
Designation
Time Line
Trans Maldivian Airways
Manager-Technical Services
Oct’14- Till Date
B/E Aerospace
Senior Engineer I-Design
Aug’13-Oct’14
Textron India Pvt. Ltd.
Senior Engineer
Oct’10-Aug’13
Infosys Technologies Limited
Engineering Analyst
Oct’08-Sep’10
National Aerospace Laboratories
Trainee
Junior Engineer
Oct’04 - Jan’ 06
Oct’06 - Aug’08
Work Experience
Manager-Technical Services
Trans Maldivian Airways, Male’, Maldives.
Key Result Areas:
Design Verification of Modification, Retrofit &Repairs for DHC-6 -100,-200, -300 & -400 Series.
Managing engineering drawings, fabrication & mechanical drawings, layout drawings, detailing of equipment after gathering product specifications referring to IPC (Illustrated Parts Catalogue) &other manuals.
Reviewing vendor deliverables, Staff management, and Software administration.
In house customized tool design.
Roles & Responsibilities:
Evaluation of AD, SB affecting Airframe, PT6A-27 & PT6A-34 Engine and Hartzell Propeller.
Review Weight & Balance, Technical Records and Specification for existing and inducted aircrafts.
Work allocation, Vendor Liaison, Cost report, Purchase Orders and Record Management.
Ensure successful completion of major repairs on Wings and control surfaces beyond Scope of SRM.
Foreseeing performance bottlenecks & taking corrective measures to avoid same to ensure Airworthiness.
To improve team effectiveness and efficiency.
Senior Engineer I-Design
B/E Aerospace, BE Engineering Service. Pvt. Ltd., Hyderabad, India
Key Result Areas:
Successful in completion of A340-600, A320-200 Interior Design with trim and finish.
Managed installation for Inflight Entertainment system & Passenger Control Unit
Designed and coordinated with Vendor for DFM Changes
QC validation, project coordination and team mentoring to complete the project on time.
Assisted in Bombardier and Falcon mechanical and harness design projects
Key role on developing layout of Passenger Accommodation (LOPA) as per OEM Specs and Regulation.
Roles & Responsibilities:
Design and customization of Seats and cabin Interiors as per customer requirement.
Layout of Passenger Accommodation (LOPA) as per OEM Specs and regulation requirement.
Seat frame design changes for static 9g and Dynamic16g conditions considering DFMEA.
Interface check, Drawing QC validation, Project Coordination and team mentoring to complete the project
within the estimated completion time.
Assistance for Preliminary Design Review (PDR), Critical Design Review (CDR), First Article Inspection (FAI) and Production Issues.
Project Coordination with US counterpart and technical Assistance to meet the requirement and deadline.
Senior Engineer
Cessna Aircraft Company, Textron India Pvt. Ltd., Bangalore, India
Key Result Areas:
Investigation and completion of Engineering Change request (ECR) and Quality Notifications (QN).
New Product development and Special Engineering Request (SER).
Root Cause Analysis and technical guidance to achieve (FPY) first pass yield.
Continuous improvement with Advance Design for Cost and Weight Reduction
Liaison with different Departments at onsite and offshore for structures and interiors design completion.
New process development and improvement, Team building.
Roles & Responsibilities:
Team forming and growing as a first employee in the team and mentoring new joiners.
Investigation on completion of Engineering Change request (ECR) and Quality Notifications (QN).
Design Support for Production and Aircraft Completion Centre.
Root Cause Analysis and technical guidance to achieve (FPY) first pass yield.
Investigation on various issues in the production Aircraft and propose solution.
Aircraft Customization as per customer requirements.
Assist Special projects for NBAA and EBACE.
Continuous improvement with Advance Design for Cost and Weight Reduction
Study and Improvement to reduce the manufacturing and Installation time using DFM and DFA technique.
Liaison with different Departments at onsite and offshore for a successful design completion.
Engineering Analyst
Infosys Technologies Limited, Mysore, India
Key Result Areas:
Boeing 787-8 and 787-9 New Product development (Frame, Seat track, trusses, beams, stanchion and fittings).
Primary and secondary structure Detail part creation, Design and weight optimization with GD&T with Functional Tolerance & Annotation (FTA), Assembly (ARM) and Installation (IRM) with Model Based Definition (MBD).
Roles & Responsibilities:
Implementation of DFM & DFA techniques.
Detail part creation with GD&T, Assembly (ARM) and Installation (IRM) with Model Based Definition (MBD) using CATIAV5.
Updating CAD models and Part list.
Problem Solving, Technical Assistance and Project Coordination to get Engineering Release.
Junior Engineer
National Aerospace Laboratories, Bangalore, India
Key Result Areas:
Conceptual modeling and Drafting for UAV and MAV using CATIA V5.
Rapid prototyping, Digital Mock up, Aerodynamic study, WBS and SOP development
Roles & Responsibilities:
Modeling and drafting of various parts including conceptual.
Coordination with Shop floor to solve manufacturing issue.
Assembly creation of various products and DMU analysis.
Attaining detail drafted view of various products for fabrication within time target with bill of material.
Developing Work breakdown structure and Installation SOP’s.
Reverse engineering.
CAD Models for wind tunnel test, MATLAB analysis and rapid prototype.
Study on lift, drag and other aerodynamic features from Wind tunnel test.
Technical and Management Skills
Sheet Metal, Composite, Plastics, DFM, DFA, GD&T, FMEA, Material Selection.
Lean Six Sigma, ISO, IMS, AS9100, PMP.
Education
Bachelor of Engineering (Mechanical) with 3.5 GPA
High School with 4.0 GPA
Grade 10th with 4.0 GPA
References Available on Request.
Madhan Pradeep N
Contact Number: +960-*******
Email:
*****************@*****.***
LinkedIn: https://www.linkedin.com/in/madhanpradeepn
Express Entry ID:E001212394
Senior Engineer/ Lead Engineer
Profile Summary
A growing professional with 13+ years of experience in Aircraft Structure and Interior Design & Development programs for NAL, Boeing, Airbus, Bombardier, Falcon, Cessna &DHC.
Strong acumen towards design conceptualization & low-cost optimum designing with metallic (Sheet metal, machined & extrusion), composite, plastic materials from conceptual to production by 2D, 3D & MBD using CAD Software with other PLM &PDM Software’s.
Wealthy experience in Wind tunnel test, Scale model of Fuselage, Wings and Nacelle System. Structural Design of frames, Ribs, stringers, Intercostal, floor beams, seat tracks, stanchion.
Have successfully completed Interior design projects on Bulkhead, Doors, Window panels, Sidewalls with Dampening, floorboard, Cockpit Overhead, PSU Panels, Galleys/Closet, Window Trims, Seats, Inflight systems and LOPA.
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