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Engineer Process

Location:
Cairo, Cairo Governorate, Egypt
Posted:
September 01, 2018

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Resume:

Mobile:+201*********, +201*********

E-mail: ac6v7f@r.postjobfree.com

Maged Elnigeily

Lead Process Engineer

(Technical authority)

RESUME

Page 1 of 7

SUMMARY

Maged is a Chartered Chemical Engineer from IChemE UK with over fifteen years post-degree experience in oil and gas industry (Gas, Oil and LNG), Bsc and Msc in chemical engineering, Certified FSE from TUV, Certified HAZOP chairman from IChemE UK.

Experience in process, process safety and flow assurance engineering, supporting projects (Conceptual, FEED and Detailed Engineering) and supporting operations (troubleshooting, optimization, debottlenecking, system rating, safe operating limits, turnaround, etc.) for onshore and offshore green and brown fields. EDUCATION/PROFESSIONAL QUALIFICATIONS

2001: BSc. In Chemical Engineering & Petroleum Refining, Suez Canal University, Egypt (Very good). 2011: MSc. In Chemical Engineering (Liquefied Natural Gas), Cairo University, Egypt. 2012: Certified HAZOP Chairman, IchemE UK.

2012: Certified Function Safety Engineer (FSE), TUV Rheindland. 2013: CEng. MIChemE, Charter Member IChemE, UK.

2015: Certified HAZID and HAZOP Chairman, PETRONAS, Malaysia. EXPERIENCE SUMMARY

2017 (Sept.) -Till now: Assistant Manager, Merlon El fayum Petroleum Company. 2016- 2017 (Sept.): Freelance Process Engineer (DNV GL Senior Risk & Safety Engineer, ODE, PESCO, training instructor, consultations, etc.).

2015- 2016: Lead Process Engineer (Specialist/Technical Authority), PETRONAS Carigali Sdn Bhd, Projects and Engineering, Process Engineering, Technical Global, Upstream Malaysia. 2011- 2015: Senior Process Engineer- British Petroleum, GUPCO Projects and Engineering. 2007-2011: Process Engineer- Egyptian LNG- Asset Integrity, Technical service. 2003- 2007: Process Engineer- Khalda Petroleum Company, Salam gas plant. 2002-2003: Military service.

KEY ACCOUNTABILITY

Prepare/review design criteria, Basis of Design, PFD, Heat & Material Balance, P&ID, data sheet, phi- losophies (control, shutdown, drain, isolation, flare & vent and safeguarding), etc. Undertake process & utility simulation models (steady state and dynamics). Undertake hydraulic/flow assurance studies for single/multi-phase flow piping/pipelines. Undertake consequence analysis studies (dispersion, radiation and explosion). Carry out sizing/ adequacy check of relief, control, blow down valves and flow orifices. Carry out equipment sizing/adequacy check and selection. Participate / Carry out process safety in design studies (HAZID, HAZOP, SIL, QRA, HAC, F&G, etc.). Support the process safety management system (OP, MOC, PSAR, Incident investigation, RCFA, etc.). Lead HAZID, HAZOP and Design review sessions.

Support turnaround, startup/shutdown, commissioning and pre-commissioning, etc. Participate in projects review (risk assessment (PRA), design, PDMS, HFE, etc.). Prepare/review/approve project process deliverables for all project phases. Mobile:+201*********, +201*********

E-mail: ac6v7f@r.postjobfree.com

Maged Elnigeily

Lead Process Engineer

(Technical authority)

RESUME

Page 2 of 7

DELIVERED TRAINING COURSES

Flow assurance fundamentals.

LPG production technology Hydrocarbon Storage and Sulphur Recovery. Piping and Instrumentations diagram development.

Hazard and Operability study (HAZOP).

Pressure relief and flare system design and operation. Process simulation using ASPEN HYSYS.

Liquefied Natural Gas (LNG) Basics.

Process calculation.

HAZOP LEADER/CHAIRMAN EXPERIENCE

Some plant modifications MOCs, BP GUPCO, EGYPT.

Ramadan-6 platform TEG unit, BP GUPCO, EGYPT.

October H13A fracture, BP GUPCO, EGYPT.

ANGSI B-20 wellhead platform, PETRONAS Malaysia.

F12 platform FEED engineering changes, PETRONAS Malaysia. Magtymguly demulsifier package, PETRONAS Malaysia. ANGSI high pressure start up line, PETRONAS Malaysia. Samarang SMJT-G (TEG package), PETRONAS Malaysia.

AFUP compressor seal gas modification, PETRONAS Malaysia. Besar spark ignited gas fuelled engine, PETRONAS Malaysia. West Diyarbekir WDDP-A platform - PPD Downhole Injection, PETRONAS Malaysia. Mobile:+201*********, +201*********

E-mail: ac6v7f@r.postjobfree.com

Maged Elnigeily

Lead Process Engineer

(Technical authority)

RESUME

Page 3 of 7

DETAILED EXPERIENCE

Process Engineer (Specialist/Technical authority)- Petronas Carigali Malaysia Technical professional/Authority(TP/TA) for Baronia rejuvenation Project (including sup- port/review/approval for the deliverables such as BoD, process simulation report, PFD, M&HB, P&IDs, C &EM, hydraulic study, data sheets, CFD for separators, equipment adequacy study, etc). Lead process engineer for Myanmar Yetagun facility conceptual study for low low pressure mode of operation, led the team to deliver the conceptual study and represent the outcomes to the client, the study included the development of process simulation report for the selected options and ade- quacy check for the major process equipment ( Offshore facility with nominal capacity of 460 mmscfd sales gas, 20000 b/d stabilized condensate, and 20000 b/d produced water). Led line design review LDR02 for PL341 SKO pipelines and facilities rejuvenation project and provided review/approval on the process deliverables (BoD, P&IDs, C&EM, hydraulic study, flow assurance study, data sheets, etc).

Led many line design reviews ( LDR01 ( two platforms) and LDR02 ( three platforms) for sump & drain tank modification SKO pipelines and facilities rejuvenation project/ LDR02 for PL353 Valve Replacement project and provided review/approval on the process deliverables. Participated in CA2 Kelidang Cluster concept development including the impact of the lean gas feed on Brunei LNG plant (BLNG).

Led/participated in many HAZOP sessions (ANGSI B-20 wellhead, Magtymguly demulsifier pack- age, ANGSI high pressure start up line,F12 FEED changes/ Bokor EOR project, Baronia rejuvena- tion, etc.).

Committee team member for review and endorsement of PETRONAS Technical Standard (PTS) and guidelines.

Led the OP/OPM rationalization task and the update of the project deliverables (CTRs). Team member for developing HAZOP top level document procedure for PETRONAS Carigali in order to improve the HAZOP quality.

Participated in many HAZID sessions (Baronia rejuvenation, Bukit Tua Phase 2 concept, etc.). Participated in the health risk assessment (HRA) workshop in order to develop health check list to support the HAZID study for new projects and modifications. Participated in Project risk assessment (PRA) for inter-terminal gas blending project and Magtym- guly Gas Recycling Turkmenistan Project.

Team member for chemical handling task force as part of Top 10 HSE risk plan activities. Provided a presentation about LNG technologies in process community of practice (COP) meeting. Managing, coaching, mentoring and delivering professional training for young process engineers. Mobile:+201*********, +201*********

E-mail: ac6v7f@r.postjobfree.com

Maged Elnigeily

Lead Process Engineer

(Technical authority)

RESUME

Page 4 of 7

Senior Process Engineer ( British Petroleum Egypt) Seconded to Gulf of Suez Petroleum Company (GUPCO - BP JV) - 9 offshore complexes, 100 satel- lites, three oil reception facilities, sour gas treatment plant, five gas plants, two water flood plants and more than 5,000 km onshore/offshore pipelines ( gas, oil, water and multiphase). Provided process and process safety support over the design phases for Saqqara platform topside expansion, North Shedwan oil field development, GS327 satellite redesign, Helideck upgrade and MI SWACO new mud plant projects.

Led the as built P&IDs project for all GUPCO facilities and provided many P&IDs training ses- sions to the operations team.

Led the process simulation study for all GUPCO facilities which includes creating HYSYS model, process flow diagram and mass and heat balance for each facility. Participated in the design review for Morgan-36 REHAB projects engineering. Developed many steady state hydraulic/flow assurance studies using Pipesim software ( Morgan field pipeline network and Ras Ulsh new pipeline, Morgan-8 new modes of operation). Supported the development of new platform SB293 during conceptual stage through carrying out hydraulic/flow assurance study for the pipelines between J58 and J10, between SB293 and Rama- dan-6).

Participated in Ras Shoukier, Ras Elush and Ras Bakr oil process plants relief system studies. Chaired/Led/ Participated many HAZOP sessions ( Ramadan-6 glycol regeneration package, etc.). Participated in SIL determination sessions using LOPA (FWKO, North Shedwan, etc.). Provided technical support for Hilal project through revising of SIL/LOPA report, QRA study, hel- ideck firefighting system design and riser impact assessment study report ( Riser QRA). Participated in BP the community of practice meetings and presented several times. Prepared HAZOP plans for onshore/offshore facilities (including duration and cost estimation, study schedule, ToR and collecting the process safety information required for the HAZOP). Developed many consequence (dispersion, fire and explosion) analysis studies ( for rig approach to carry out simultaneous drilling and operation activities on Hilal and Ramadan-6 platforms, Morgan- 36 unlit flare, Impact of flare going out on adjacent plants for all flares) using BP CIRRUS. Participated with the process team to prepare and deliver one day training course for relief system design/review for GUPCO engineers.

Led many troubleshooting (October glycol, North Shedwan separator oil high WC, etc.). Managing, coaching, mentoring and delivering professional training for young process engineers. Mobile:+201*********, +201*********

E-mail: ac6v7f@r.postjobfree.com

Maged Elnigeily

Lead Process Engineer

(Technical authority)

RESUME

Page 5 of 7

Process Engineer (Egyptian LNG is a JV between EGPC, BG and PETRONAS) Two LNG production trains using Phillips Optimized Cascade technology with a capacity of 3.6 MMTPA per train ( total feed gas 1,300 MMSCFD). Each train includes separation, diglycol amine, molecular sieve, mercury removal units and propane, ethylene and methane refrigeration systems, frac- tionation, in addition to common LNG / refrigerant storages, LNG loading and utilities. Engineer in charge of many Management of Change (MOCs). Supported ( prepare scope of work, deliverables review, etc.) many projects (dryer coalescer filter for two trains, inlet filter separator for two trains, propane purifier unit for optimizing the refrigera- tion package, waste heat recovery and new boil off gas (BOG) compressor, pulse jet air dryer for turbo-compressors, etc.).

Supported (prepare scope of work, deliverables development, etc.) many in house pro- jects/modifications (waste oil transfer pump, NGL transfer pumps, PSVs sizing, etc.). Provided support to process safety management system (MOC, Risk assessment, operating proce- dure, Pre-start up safety review, RCFA, etc.).

Supported the flare study (wet flare and dry flare study for both trains) including scope of work preparation, collecting the study inputs, deliverables review, study outcomes implementation. Participated in the plant debottlenecking study carried out by the licensor. Developed HYSYS rated model for the LNG train.

Reviewed the blow down system performance (Peak depressurization flow, pressure profile and temperature profile) using dynamic depressurization utility in HYSYS. Involved in the plant isolation philosophy review study. Conducted/involved in root cause analysis/troubleshooting for amine filter repeated blockage, low efficiency of hot oil pumps and waste oil separator pressure increase, dryer filters repeated elements collapse, air cooler low performance and amine heat exchangers repeated blockage, etc. Participated in many Hazop, Re-Hazop, What-If, SIL, Pre-start up Safety Review studies/reviews. Prepared & supervised the loading and unloading procedure for mole sieve beds, mercury removal beds, propane dehydrator bed.

Provided process support for the Risk Based Inspection (RBI), Alarm management and Greenhouse gas emissions control studies.

Involved in many incident investigations, commissioning and pre-commissioning activities for the new modifications and supported many turnarounds.

Managing, coaching, mentoring and delivering professional training for young process engineers and operators.

Mobile:+201*********, +201*********

E-mail: ac6v7f@r.postjobfree.com

Maged Elnigeily

Lead Process Engineer

(Technical authority)

RESUME

Page 6 of 7

Process Engineer ( Khalda Petroleum Company is JV between EGPC and Apache) Salam Gas Plant (Two gas conditioning and NGL recovery trains; daily production 200 MMSCFD sales gas and 14,000 barrel condensate), QASR facilities (350 MMSCFD export gas and 20,000 barrels of condensate), in addition to many gas/ condensate producing wells. Managed the operation team.

Led the operation team many times for the plant startup after major/process shutdown. Provided operation/process support for Salam gas plant and Qasr facilities (performance monitor- ing, troubleshooting and optimization, etc.),

Participated in the design review for engineering deliverables of KPC new gas plant (Train-3 & 4 - Two gas conditioning and NGL recovery trains) during FEED. Participated in the commissioning, pre-commissioning and start-up of new Qasr gas development project (three phase separators, slug catchers, water bath heaters, 89 km /24 inch and 60 km/16 inch gas condensate pipelines), Hayat Nodal Compressors, Shams Nodal Compressor and mercury re- moval unit for train 1 &2.

Supported Salam gas plant turnarounds (attending shutdown meetings, listing of outstanding items, preparing process isolation procedures and isolation registers, etc.). Managing, coaching, mentoring and delivering professional training for young process engineers and operators.

ENGINEERING SOFTARE SKILLS (Hands on experience in the following software) Aspen (HYSYS, Flare System Analyzer (Flarenet), EDR). Schlumberger Pipesim (Multiphase steady state flow assurance simulator). PVTsim and OLGA (Multiphase dynamic flow assurance simulator) (Basic skill level). Bryan Research & Engineering Inc. ProMax.

PROII simulation package and Pipe phase.

BP Cirrus for consequence modeling (dispersion, radiation and explosion). DNV GL Phast, Leak and Phast Risk (Consequence analysis and QRA). PHA Pro for Risk assessment (HAZID, HAZOP, etc.).

AutoCAD and Visio for process drawings (PFD, P&ID, C&E, etc.). COMMUNITY INVOLVEMENT

Supporting chemical engineers to get chartership from IchemE. Supporting chemical engineers to get MSc in chemical engineering. Mobile:+201*********, +201*********

E-mail: ac6v7f@r.postjobfree.com

Maged Elnigeily

Lead Process Engineer

(Technical authority)

RESUME

Page 7 of 7

TRAINING COURES

2004: Turbo-Expander operation & maintenance - GE Rotoflow, Cairo, Egypt. 2004: Natural gas processing technology, Egyptian Training Services (ETS), Alexandria, Egypt. 2006: Hazards analysis& what if - Egyptian Training Services (ETS), Cairo, Egypt. 2007: AutoCAD software program, Axon Alexandria, Egypt. 2008: Gas sweetening, Euromatic, Dubai, UAE.

2009: Control valve Engineering (Sizing & Selection) by Emerson at ELNG. 2009: Smart plant review for the plant 3D model by Intergraph at ELNG. 2009: Design and construction of piping system at AUC, Cairo, Egypt. 2010: Coaching for performance skills by OGS at ELNG. 2010: BS OHSAS 18001 Occupational Health and Safety Assessment Series auditor, SGS at ELNG. 2010: Advanced process risk management, Euromatic, Dubai, UAE. 2010: ISO 14001 for Internal Environmental Management System auditor, SGS at ELNG. 2010: Tower internal by ENPPI at ELNG.

2011: Pressure Relief Systems design BP way, Cairo, Egypt. 2011: Flare system Analyzer (Aspen Flarenet) by OnSpec Engineering Solutions, Cairo, Egypt. 2012: Training and certification of TUV function safety engineer, Cairo, Egypt. 2012: Consequence Modeling using BP CIRRUS, BP USA. 2012: MAR awareness, BP USA.

2012: Basic Offshore Safety Induction & Emergency Training (BOSIET), PetroLift (M&O), Egypt. 2012: Project Management Essentials for BP, Aberdeen, UK. 2012: HAZOP Study, Leadership and Management, IChemE London, UK. 2013: BP way HAZOP and LOPA training, BP Egypt.

2013: Root cause failure analysis training, BP Egypt. 2013: Oil Production and Processing Facilities (PF-4), John M. Campbell Petroskills, USA. 2014: Pipesim Training, Schlumberger, Egypt.

2014: SIS system design training, BP Egypt.

2015: PLTA and TRL training and certification, PETRONAS Malaysia. 2015: HAZID chairman training, PETRONAS Malaysia.

2015: Carbon foot print assessment (CFA) training, PETRONAS Malaysia. 2015: PHA tools (PETRONAS 15 risk assessment tools) and HFE training, PETRONAS Malaysia. 2015: HAZOP leader training, PETRONAS Malaysia.

2015: Introduction to flow assurance training, PETRONAS Malaysia. 2015: Transient multiphase flow training for SME, PETRONAS Malaysia. 2016: Wax training for SME, PETRONAS Malaysia.

2017: ASPEN HYSYS dynamics.



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