SUMANTH K

+1-412-***-**** ac6ti9@r.postjobfree.com

PROFILE SUMMARY

3+ of experience in mechanical designing and manufacturing.

Experienced in 2D and 3D modeling using CAD technologies, including AutoCAD, CATIA V5, Unigraphics, and Fusion 360.

Skilled using Radios solver in Hyper Mesh software.

Have a strong understanding of the Lean Six Sigma Green Belt and the use of DMAIC, DFSS, DPO and 8D along with a good knowledge of Lean Manufacturing tools such 5S, Kaizen and Root Cause Analysis.

Quality Management and Requirement analysis using ISO 9001:2015 standards.

Experienced in handling die-casting, drilling, and operating lathe machines.

Hands-on experience in organizing events, executing projects, and completing tasks on time.

Documented and managed a product, including designing a component, part, assembling, drafting and prototyping.

Skilled in undertaking a project from origination to execution, which includes tackling issues, working on design solutions and source materials, working on spending plans, and time limitations.

Possess the communication skills necessary to communicate an idea to others. Which allows me to understand others’ points of view, with management skills of time and quality.

When it comes to team play, I’m willing to take the lead, as I have experience conducting events, guiding, convincing and appreciating others’ ideas pertaining to work.

TECHNICAL SKILLS

CAD

CAE

PROJECT MANAGEMENT

AutoCAD

Hyper Mesh

MS PROJECT

CATIA V5

ANSYS

Lean Management

Unigraphics

Mastering ISO 9001:2015

Fusion 360

CERTIFICATION

Hyper Mesh

Lean Six Sigma Green Belt

Manufacturing Guide for Mechanical Product Development (UC-K1XT57TW)

Fusion 360 (UC-58RDE3MA)

WORK EXPERIENCE

Design Manufacturing Engineer Jul 2014 – Dec 2015

Vikram Insulating Enterprises

Bengaluru, KA, India

Description: Assessed manufacturing processes by examining product requirements, research, designing, and modifications; enhanced manufacturing efficiency by analyzing and arranging the work-process and equipment layout; reduced the delay time and input cost.

Responsibilities

Lead the manufacturing process, following up on the designing process till the completion of the product and eliminated defective products before its shipment to the client.

Played a significant role in BOM by reducing the delay in the manufacturing process and improved the projects through new processes.

Organized the work processes and provided the manufacturing team with outlines of the developed models, with the capacity to design the project according to the timetable.

Manufactured air blowers, heavy truck rims, and wheel stoppers for trucks and provided design support using AutoCAD 2010 and Hyper mesh to analysis.

Engaged in the mechanical planning, creation of 2D and 3D designing models, calculated the manufacturing and machine illustrations to assign work to specialists.

Used Lean Manufacturing Tools to minimize the waste in the manufacturing process.

Enhanced the organization’s quality, efficiency, profitability, and ecological execution through the outline, specialized advancement, and upkeep of the organization in terms of manufacturing.

Determined and administered support, repairs, alterations, and enhancements of manufacturing operations.

MECHANICAL ENIGINEERING INTERNSHIPS

Mechanical Engineer (Design and Analyst)

Shakti Automotive Mar 2018 – Present

Michigan, USA

Description: To develop company’s Mechanical Technical division which include analyzing, designing, developing manufacturing operations and meeting the requirements of customers by using Lean Six Sigma, ISO 9001:2015, BOM and Lean manufacturing tools.

Undergoing extensive training with CAD (CATIA V5, Unigraphics, Fusion 360, and Hyper Mesh) in designing the mechanical components, assembling, drafting, and analysis through Hyper Mesh, solving by radios for meshing and conducting analysis.

Altering, modeling, and assembling the engineering components according to production requirements, material specification, CAD, and bill of materials (BOM).

Teaming up with operation mangers, supervisors, and design engineers throughout the designing and prototyping process.

Designing the rim of golf carts and electric vehicles as per customer requirements.

Techzilon Engineering Solutions May 2015

Bengaluru, KA, India

Exposed to F.E. Analysis (CAE).

Gained knowledge regarding meshing the surface for conducting model analysis.

JSW Steel Limited Jan 2012

Bellary, KA, India

Exposed to industry environment and gained knowledge regarding company processes;

Acquired knowledge regarding the process of extracting iron from mines and the different steps undertaken to develop the final product.

RELATED EXPERIENCE

Design and Analysis for mini electric vehicle Aug 2016 to Jan 2017

Gannon University, Erie, PA, USA

In collaboration with Embedded Software Engineering Department, design and analysis for chassis in mini electric vehicle using Auto CAD.

Goal was to study the electric powertrain system in the vehicle, developed efficient designs to serve movability of Mini EV. Involved in chassis design and circuitry enclosures.

Analyzed for structural and stress using Hyper Mesh for chassis with keeping in mind to reduce weight and use of composite materials.

Analysis of Forced Convection Heat Transfer Using CFD in a Pipe Apr 2017

Gannon University, Erie, PA, USA

Advancement in computer hardware and software leads to the development of CFD.

Which served as an effective tool for better understanding the heat transfer and fluid dynamics.

Utilized Ansys Fluent 15.0 to determine the result of CFD analysis of laminar flow heat transfer in a horizontal insulated circular tube, with attached internal fins and working fluid as air.

Team Size: 3; Role: Design and Analyst

Assembly, mesh, and analysis of a car door May 2015

Techzilon, Bengaluru, KA, India

Performed the meshing of a complete car door, conducted structural and stress analysis.

Studied and understood FE analysis and developed the ability to analyze in Hyper Mesh.

Team Size: 1; Role: Meshing, Assembly, and Analyst

Production of bio-diesel May 2014

Srinivas Institute of Technology

Mangalore, KA, India

Extraction of biodiesel from waste cooking oil, which was conducted by the fabrication unit built by our team.

The team developed a proposal that would make it more efficient than any other fuel, after extracting the biodiesel.

The oil’s efficiency would be demonstrated by conducting certain experiments, such as flash point and fire point experiments.

Team Size: 1; Role: Design

Multi tool cutting machine Sep 2012

Srinivas Institute of Technology

Mangalore, KA, India

The team created a unit that is useful for drilling, filing, and cutting.

It is supported by one DC motor in executing three operations.

It is economical and saves a significant amount of power.

Team Size: 5; Role: Designer and Requirement Analyst

EDUCATION

Master of Science, Mechanical Engineering Jan 2016 – Dec 2017

Gannon University, Erie, PA, USA

Coursework: Mech of Composites, Engr Analysis, Polymer Science, IC Engine, Alternative Energy Sys, Thermal Environ Engr, Con Heat Transfer, Nanotechnology for Engineer, Energy Storage System, and Project Management

Bachelor of Engineering, Mechanical Engineering Sep 2010 – May 2014

Srinivas Institute of Technology, Mangalore, KA, India

Coursework: Engineering Mathematics – (I, II, III & IV), Engineering Physics, Engineering Chemistry, Elements of Mechanical Engineering, Material Science & Metallurgy, Thermodynamics, Mechanics of Material, Manufacturing Process – (I, II & III), Kinematics of Machines, Fluid Mechanics, Design of Machine Elements, Energy Engineering, Turbo Machine, Heat & Mass Transfer, Finite Elements Methods, Mechanical Vibrations, Hydraulics & Pneumatics, Power Plant Engineering and Automation Engineering.

Practices: Workshop, Engineering Physics Lab, Engineering Chemistry Lab, Metallurgy & Material Testing Lab, Foundry & Forging Lab, Machine Lab, Fluid Mechanics & Machine Lab, Energy Conversion Engineering Lab, Heat & Mass Transfer Lab, CAMA Lab, Design Lab, CIM & Automation Lab

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