Engineer Quality

SAMEER MOHAMMAD

Quality Analysis Process Improvement Lean Manufacturing Validation testing Regulation compliance Cost Reduction

Ensures quality control for complex industrial manufacturing processes by performing root-cause analysis and reliability predictions.

936-***-**** ******.********@****.***.*** 10 Deerwood W, Irvine CA 92604

• Performance Optimization: Reduced shaft failure rate by 20% by conducting field failure analysis at Rockwell Collins. Analysed customer requirements to perform required changes.

• Cost Improvement: Identified cost benefits for future engineering programs at Rockwell Collins. Eliminated less reliable components by evaluating existing field failures.

• Quality Enhancement: Ensured superior component quality by performing regular checks and reducing the rejection rates by 3% at Thin Film Devices

Design for Manufacturing

Quality Function Deployment

Clean Room Environment ISO 14971, ISO 13485

MDR 21 CFR Part 820

GD&T ASME Y 14.5 Lean Manufacturing / Six Sigma

Engineering Project Management

Cross-Functional Team Leadership

EDUCATION

Masters in Mechanical Engineering, University of Texas at Arlington Dec 2017

Bachelors in Mechanical and Aerospace Engineering, Hindustan University Mar 2015

Courses: Design for Manufacturing, Electronic Packaging, Manufacturing Process, Fluid Dynamics, Controls, Thermal Conduction

Software & Tools: Six Sigma Methodology, MS Office, SolidWorks, AutoCAD, ANSYS, Cre-o 2.0, ERP SAP, MATLAB, C, Fusion360, MS Excel, Unigraphics, Hyper mesh, Pro E, Wind-chill, Minitab, CAFTA, Weibull++, BOM, xFMEA, CATIA V5, DOORS, JAMA

PROFESSIONAL EXPERIENCE

Process Engineer/ Quality Control at Thin Film Devices 4/18 – 7/18

• Process Monitoring in clean room, high vacuum environment for bust bar, photo resist and Index matched ITO coating.

• Inspection of coated components at each process for nicks, splattering, dimensions, density, thickness and resistance.

• Quality Control/Assurance for high performance medical devices, semiconductors, display and R&D applications.

• Planning the process flow as per SOP for Photo Resist, Etching, Bevel, Lamination, cleaning, QC and final inspection

• Supervised a team of 4 on the production clean room floor and ensured timely production of products to meet customer target.

• Conducting Process Capability Study, Test Method Validation, DOE, SPC and transfer of batches from R&D to production

• Ensure packaging, labeling of products to protect from damage, alteration during storage, handling and distribution

Mechanical Quality Engineer at Integra Technologies LLC 1/18 – 3/18

• Review supplier manufacturing processes, collaborate with suppliers on process improvement and value enhancement opportunities. Perform root cause analysis on purchased part or product quality issues during early launch.

• Analyze and address quality issues with internal and external suppliers. Issue and follow-up CAPA when quality issue arises.

• Involved in six sigma (cost reduction), statistical capability studies, quality documentation, continuous improvement and safety

• Design modification of Mechanical assembly using SolidWorks for design release, design update for assemblies to be 3D printed.

Mechanical Engineer Co-op at Rockwell Collins 6/17 – 12/17

• Improved component reliability by an alternate reliability determination method which helped increase prediction accuracy

• Achieved accurate failure causes for electro-mechanical systems reliability and safety by conducting 5-why’s, Zero defects.

• Assisted the team with design change using SolidWorks, design controls, FMEA update, testing, documentation and system development of the ongoing Boeing 777X programs.

• Conducted analysis on customer returned products as a part of Lean Process Improvement initiative, identified potential trends and failures, customer complaints, conducted statistical analysis and presented it to cross functional team.

• Assisted the lab team in Qualification test procedure, environment testing of the actuators, troubleshoot equipment and help maintain and improve quality.

• Assisted the systems safety team with pFMEAs, Fault Tree Analysis using CAFTA, hazard, safety and risk analysis documentation

• Process validation support for Boeing 777X Rudder Pedal to comply with the system and airplane level requirements.

Quality Engineer at Tata Motors 6/15-12/15

• Researched trends and benchmarked competitive vehicles designs in the industry for performance, features, and reliability and recommended changes

• Performed detailed analysis of returned customer parts and used findings to drive Corrective and Preventative Action (CAPA) improvements.

• Detect primary issues with Body, Chassis, Interior & Exterior reported from the dealer's end and create a VLookup QC for the issues ensuring resolution before the severity deadline.

• Coordinated APQP and PPAP activities

• Worked closely with the Field Action team to find the actual root cause on the field issues with respective commodities.

• Prepared/updated Standardized Work Instructions, Detailed Job Instructions (DJI) and Standard Operating Procedures (SOP) for operators and operating procedures for various machines.

• Performed root cause analysis for investigating machine breakdown issues and subsequently developed robust control plans to ensure detection of this issue in future.

• Implemented PDCA, KAIZEN, 5S and Process mapping Lean tools for continuous Quality improvement and growth.

• Used Pareto analysis to identify and solve major scrap issues in the machining process.

Summer Intern at Airport Authority 5/14-7/14

• Maintained the Hawker Sidley Aircraft HS125 by collaborating with an engineering team of 5. Aircraft fitting specifications included the Rolls Royce Bristol Viper 522 turbojet engine and the Bonanza A-35 Aircraft.

• Ensured superior component quality by performing regular checks at the airport maintenance and machine workshop.

• Inspection of engine, spark plugs, checking cylinder compression, landing gear greasing, filter inspection, oxygen leak check, landing gear housing assembly installation, dismantling of engine components and overhaul

• Observed Continuous development in the design of gas turbine support systems as seen in the use of latest microprocessor technology, redundant sensors etc.

• Trained on a Cessna aircraft alongside pilot and also practiced on the Cessna simulator.

Product Support Intern at Zoho Corporation 2/14-3/14

• Trained and developed understanding of Zoho Projects (Zoho Projects is a popular project management software that helps users in making their business projects more productive.

• Solved customer problems regarding Zoho CRM, Zoho Invoice, Zoho Books, Zoho Support, Zoho People.

• Contributed to ideas regarding product development and better user interface for customers.

PROJECTS

Material Design & Manufacturing Project

• Fabricating and testing a composite with Universal testing machine for tensile, compression, fatigue,and impact testing.

• Study of Steady State and Internal Heat Generation of a PCB wafer for different boundary conditions in ANSYS Workbench.

• Design of a Coffee maker with Design of Experiments, DFA, FMEA, FE Analysis, SPC, ergonomics, cost and safety analysis.

• Structural Health Monitoring using Single Walled Carbon Nanotube and Carbon Nanotube Fibers for advanced applications

BIO

Coursera Subject Matter Expert, Supply Chain and Logistics Health Educator Assistant, International Student Organization.

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