Maintenance Engineer

RAJKAMAL PANDEY

Address: Hirmi cement ltd.Ultratech cement ltd.

Phone: 997-***-****; E-Mail:********.******@***********.***

Seeking assignments in Control &Instrumentation /Project Installation & Commissioning / Maintenance with an organization of repute

Synopsis

14+ years of experience in Instrumentation& control in Design, installation, commissioning, maintenance.

Currently working with Ultratech cement ltd (Hirmi). as Asst. Manager-Instrumentation

Experience in design engineering of Instrumentation required for Process and Cement industry applications.

A keen planner with expertise in selection & installation of suitable state of the art instruments as per requirement.

Adept at upkeep & maintenance of various equipments and PLC Control Loops as per the Process requirements.

Knowledge & proficiency in SAP working.

An effective communicator & leader with strong analytical, logical, problem solving abilities.

Core Competencies

Functional

Project Management

Planning, scoping, estimation, tracking & implementation of project plans within pre-set budgets and deadlines.

Involved in Erection & Commissioning of IKN Cooler from planning to end.

Involved in Erection & Commissioning of Alstom Bag House form planning to end.

Executed the Logic Part of both project with Existing system.

Conducting site surveys; effective resource planning for optimizing men & machine utilization, reducing wastes for enhancing productivity and profitability.

Liaising with the vendors & outside parties as per the requirements.

Steering engineering documents review & comments, estimate preparation, Technical evaluation and recommendation, Price negotiations of all the Revamp Project related FieldInstrument etc.

Expertly coordinating with vendors, Consultant and process group for Instrumentation based Project & Process based Instrumentation system.

Ensuring cost effective, reliability improving points in the design & engineering stages of project.

Checking the plant cable routing and laying.

Maintenance and Trouble Shooting

Planning and effecting preventive maintenance schedules of various instrumentation equipments to increase plant up time and equipment reliability.

Proactively identifying areas of obstruction/breakdowns and taking steps to rectify / replace with technologically superior instruments suitable for various applications.

Handling typical problems, troubleshooting various Field and system related problems, Emergency handling.

Conceptualizing maintenance plan schedule for the critical instruments, which will be helpful in day-to-day maintenance activities.

Installation and Commissioning

Managing overall activities pertaining to installation and commissioning of instrumentation of a wide range of machinery and equipments

Conducting inspection and functional testing to ensure the performance of various instruments.

Employment Profile

Present Status:

UltraTech cement Ltd. (Hirmi)as Asst.Manager– Instrumentation (2013)

Spearheaded a wide range of operations encompassing planning, instrumentation, installation, erection, maintenance, installation and communications, system implementation, quality control, etc.

Involved in the Kiln Main drive 1000 Kw in house up gradation.

Steered Software Logic development on Schneider - Modicon PLC (Quantum Series) for Plant Automation.

Studied the Plant network and Design the new layout to upgrade the network of plant with in time frame.

Hook up the PI system with SAP system for core equipment stoppage and now it has been implemented in all the units.

Administered Erection & Commissioning of Stack Analyser from planning to end.

Administered Erection & Commissioning of Cemscanner.

Administered up gradation of coalfirfing panel and drives.

Administered Maintenance and troubleshooting of FLS PLC system, L&T –YASAKAWA AC drives and DC Drives, solid flow feeder and solid flow meters Field Instruments, Thermo make X-ray Analyzer system.

Having the depth knowledge of systems servers’ installation, Fire wall installation for system protection and network systems.

Entrusted with the responsibility of PI administrator of managing plant information historian software implementation.

Maintenance and troubleshooting of AAQMS system.

Maintenance and Trouble shooting of UPS system.

Maintenance and trouble shooting of Kiln area instrumentation.

Maintenance Purview: Modicon PLC, Variable speed Weigh feeders, solid flow meters, Bin weighing systems, weigh bridges, Packer Electronics, Field instrumentation such as pressure / DP transmitters, pressure switches, temperature switches, flow switches, Level switches, Radar level Transmitters, Vibration monitors, RTD’s, Zero speed switches, Hydraulic & pneumatic solenoid valves etc.

Calibration schedules and regular updating of the same as per ISO 9001 and WCM requirements.

UltraTech Gujarat Cement Works- Gujarat (2007-2013)

Engineer Instrumentation

Installation and Commissioning:

Managed and fully involved in up gradation of control system (more than 35000 I/O) in 2008, in line 2 and 2010in line 1 from L&T PLC to FLS (Modicon) from fisibilitystudy, project estimation, procurement, project execution an hook-up with existing plant.

Installation and commissioning of CBA in Raw mill and hook up with QCX blend Expert system control system with auto control.

Installation and commissioning of Fire alarm system of honey well in all Sub stations.

Up gradation of Plant Exchange from Tata to Matrix (1200 line).

Installation and commissioning of QCX ARL 9900.

Installation and commissioning of PiT – Thermography Navigator (Germany).

Installation and commissioning of crusher 1 and crusher 2 control system.

Up gradation of cooler Hydraulic control system.

Up gradation of network system.

Installation and Commissioning of crusher & packing plant network through OFC by replacing line driver communication.

Instrumentation

Alternate product identification and implementation. Modifications for more reliable operations. Formulating control strategy, safety interlocks for improving process.

Development and Modification in ECS (Expert Control and Supervision) SCADA system.

Maintenance & trouble shooting of QCX (Quality control X-ray analyzer) Version: ARL 9900

Maintenance and trouble shooting of solid flow feeders.

Maintenance Purview: Modicon PLC,Variable speed Weigh feeders, solid flow meters, Bin weighing systems, weigh bridges, Packer Electronics, Field instrumentation such as pressure / DP transmitters, pressure switches, temperature switches, flow switches, Level switches, Radar level Transmitters, Vibration monitors, RTD’s, Zero speed switches, Hydraulic & pneumatic solenoid valves etc

Development and maintaining the PI system as per process requirement.

Coordinating the development including requirement analysis, finalizing specifications, selection of instruments, procurement, inspection etc.

Managing cable laying, terminations, erection of the field instruments, panels, IO Listing & Cable schedule preparation.

Conducting Field Instrumentation like control valves, On/Off valves, Flow, pressure, Level, Temperature transmitter& specialized Instruments

Experience in Installation commissioning and Testing of new equipments and ensuring their operability at desired capacity.

Building WCM Culture with focus on systematic improvement maintenance Team. And to bring up the WCM level in the area under control.

SanghiCement Works- Gujarat (2005-2007)

Jr.Engineer Instrumentation

Installation and Commissioning:

Involved in commissioning of third preheater with existing Preheater with complete I/O list, field installation and control logic modification.

Instrumentation:

Maintenance and trouble shooting of ECS (Scada) with logix 5000 Controller (ladder logix) supplied by FLS automation.

Maintenance and trouble shooting of solid flow feeder, Bin Weighing & Weigh Feeders of Schenck (J&N).

Maintenance and trouble shooting of dc drive (30 kW to 1450 kW) of Kirloskar (Digitrank).

Maintenance and trouble shooting of AC drive of Siemens, Yashikawa, and ABB.

Maintenance and trouble shooting of gas Analyzer system of ABB.

Maintenance and trouble shooting of 07 Nos. of Stacker / Reclaimer (CIMMCO BIRLA) with PLC SLC 500/02 & 04.

Star Cement Works- Meghalaya (2004-2005)

Jr.Engineer Instrumentation

Greenfield Project 3500 TPD Cement Plant:

Installation and Commissioning:

Managed project work of 2500 TPD Cement Plant.

Liasing with the vendors & outside parties as per the requirements

Managing overall activities pertaining to installation and commissioning of instrumentation of a wide range of machinery and equipments.

Conducting inspection and functional testing to ensure the performance of various instruments, MCC, Control Loop Testing with PLC.

Eraction and Commissioning Packer EEL, Truck Loaders.

Involved in the Installation and Commissioning of plant from Kiln to Packing Plant.

Instrumentation

Designing and engineering of instrumentation for Project Jobs & Process Revamp jobs.

Formulating control strategy, safety interlocks for improving process.

Coordinating the entire development including requirement analysis, finalizing specifications, selection of instruments, procurement, inspection etc.

Managing cable laying, terminations, erection of the field instruments, panels, IO Listing & Cable schedule preparation.

Scrutinizing process modification schemes and providing comments / changes w.r.t the functional specification and site requirements.

Conducting Field Instrumentation like control valves, On/Off valves, Flow, pressure, Level, Temperature transmitter& specialized Instruments

Control loop checking With L&T Automation PLC (Modicon Quantum 43412 Logic on concept, HMI in Intellutation fix)

And field Instruments.

Birla Cement Works- Satna (2002-2004)

Trainee Instrumentation

Installation and Commissioning:

Involved in commissioning of fly ash solid flow Feeder.

Involved in up gradation of electronics packer H&B to EEL.

Involved in Commissioning of 15 MW boiler CFBC.

Instrumentation

Looking Cement mill and Packing plant trouble shooting and maintenance.

Scholastics

1.Diploma in Electronics & Telecommunication in 2002.

2.Btech. In Electronics & communication in 2015 from Karnataka state Open University.

Training Programmes:-

1.PI Historian Software (Administrator)

2.ECS and Unity (FLS Automation)

3.ABB VFD.

Personal Vitae

Date of Birth: 01st July 1980

Languages: English, Hindi

Material status : Married

Permanent Add: BEHIND JPS SCHOOL INFORNT OF R K

PURAM, RANA NAGAR,

RAE BARELI (U.P)

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