SAH SHAILENDRA KUMAR (Date of Birth :**/**/****)

E-Mail: ac6qbc@r.postjobfree.com / Contact No: +91-989*******

Address: E-25 Amravilla bungalow, behind Air-Force Sub-station, Makarpura Vadodara-390014

QA & QC Engineer

Executive Summary

Offering over 17 years of industry experience in the area of:

oIncoming inspection & Validation.

oFabrication shop In-process & Final Inspection.

oMachine components & Assembly inspection.

oShot blasting & Painting in-process & Final Inspection.

oLocal & export job Packing & Dispatch inspection.

oPacking & Dispatch In-process inspection & Final Inspection.

oCommunicating, Organizing, Planning, Coordinating, Developing people, Managing Data, Reporting and presenting KPI.

oWPS PQR preparation review and approval as per Section IX.

oWelder Qualification “WPQ” preparation as per Section IX and maintain record.

oRaw Material Lab-check testing and review Test certificate as per code.

Strong acumen in Inspection of Fabrication, Machining, Painting, Packing & Dispatch of Local & Export Components.

Team work, Proactive, Rigorous & ability to deal with different mission.

Well versed with NCR Database, SAP, Pmax related to job and MTA (Master Tracking Application)

An enterprising leader with excellent communication, interpersonal and organisational skills along with strong analytical, problem solving and decision making abilities.

Support Production in manufacturing of high quality standard product by auditing station by station and help in resolving substandard part, product or process issue.

Familiar with QRQC, AQM, 7QC Tools, Blue card, Yellow card, 5why, CAPA / 8D etc.

Employment Scan

2016 to Present Santo Engineering Co. Pvt. Ltd, Plot No. 103/1, GIDC, Palej, Dist. Bharuch as QA/QC Engineer.

Company Profile: The company has is an experience in the heavy Fabrication & vital field of Manufacturing of Hydro Turbine equipment.

Key Deliverables:

Incoming inspection, Document/TC review & Validation.

Coordination with Lab for check testing, review TC & Validation.

Fabrication shop stage inspection, final inspection & Trial shop assembly inspection internal & external agency.

NDT DPT, Visual & Weld visual inspection.

Shot blasting & Painting in-process & Final Inspection.

Machine Component inspection & Assembly inspection.

Maintain calibration record of instruments & equipments and calibrating through NABL Lab.

Project documentation, Prepare report, MCR/MIR & final dossier as per client requirement.

Weld Book / Weld plan preparation and approval.

WPS PQR & WPQ as per ASME Sec. IX. Preparation and approval with third party & customer.

Monitoring the welder's performance through Spot check

NCR and RCA and tracking for improvement.

Handling customer inspection & QA/QC activity.

Sep 2005 to Jun 2016 GE Renewable Energy (Formally known as Alstom India Ltd.) Maneja, Vadodara as Production Quality Control Specialist

Company Profile: The company has is an experience in the vital field of Manufacturing of Hydro turbine, MIV, HME & Generator. It has capacity of Fabrication, Machining, Painting & assembly of Turbine, Generator & MIV Ass.

Key role played as a fabrication & Painting inspector in Projects : Omkareshwar, Ilarionus, Gurara, Bujagali, Nam-nagum, Lower Jurala, Phata, Teesta, Tehri, uri, chuzachen, Yedigoze, Alqeva II Linthal, Subansiri & another local & export project to achieve milestone.

Nov 2015 to Jun 2016 Maneja Vadodara

Incoming inspection and validation.

Component clear in SAP/Pmax after incoming inspection.

Test report review of bought out items. As well QRN, IFR & dossier etc.

Preparing monthly KPIs.

Jun 2012 to Nov 2015 Maneja Vadodara

NCR creation in NC data base and monitoring until close.

Involved in Quality Wall Inspection, Key role playing to reduce NC & Customer Complain.

Final inspection of All component before moving outside of factory.

Packing & Dispatch inspection export and local components.

Packing & Dispatch clearance through MTA and generating quality release note for final Dispatch.

Tracking & Tracing of NCR during Final Dispatch.

PO’s stage clearance in SAP / Pmax for movement of job one shop to another as well as during final Dispatch.

Daily QRQC & Manage information feed forward and backward system to have unique information all across the organization.

Preparing Monthly Key performance indicators (KPIs), process control metrics (PCMs), AQMs etc.

Carrying out final Inspection, Key role playing to reduce NC & Customer complain as well as help to improvement in deferent section.

Developed Packing & Dispatch section from initial stage and reduce Time, Money, customers complain etc.

Carry out root cause analysis of customer complaints by using 5Why, Blue Card, Yellow Card,8D etc.

Sep 2005 to Jun 2012 Maneja Vadodara

Fabrication, machining dimensional, visual, weld-visual Stage & Final inspection.

Generate Inspection Reports, NCR,MCRs, and another Quality relevant document etc.

Shot Blasting & Painting, in-process & Final Inspection as per painting scheme like Air, Water & Oil Contact Paint etc.

NDT : DPT & VT (Visual & Weld visual) inspection.

EHS & Process Audit of fabrication & Painting.

Final inspection & Customer Inspection.

Instrument handling: Varnier calliper, Micrometer, Unimaster, Bore gauge, Holiday tester, DFT/WFT meter, Pull-off tester, adhesion tester, Measuring tape, Height gauge, salt containment, dust test etc.

March/ 2005 to Sep/ 2005 Suzlon Structure Pvt. Ltd., Bhachau, Gandhidham, Kauch as Quality Executive (Fabrication, Painting, Assembly & Dispatch)

Company Profile: Suzlon Structure Pvt. Ltd. is an experience in the vital field of Manufacturing of Wind mill tower. It has capacity of Fabrication Painting & Assembly of tower.

Key Deliverables:

Carried out inspection of Fabrication, Visual, Weld Visual, Painting, Assembly and Dispatch Inspection.

Conducted:

oInspection of incoming components & review Documents/TC.

oInspection after Oxy cutting of parts, after edge preparation, during and after fit-up eg. Root gap, Root face and visual aesthetics.

oDimensional & visual/Weld-visual inspection during welding & after welding of job.

oBlasting & Painting inspection, Assembly & Dispatch inspection as per Company Norm.

Coordinating with TPL’ inspector for inspection and getting clearance of inspection stage.

Preparing reports on stage inspection and final inspection.

Oct/ 2003 to March/ 2005 KustersCalico Machinery Ltd., Vadodara

Company Profile: Kusters Calico Machinery Ltd. is an experience in the vital field of Manufacturing of textile & polytypic Machinery. It has capacity of fabrication, Machining & assembly.

Oct/ 2001 to Oct/ 2003 General Mechanical Works, Vadodara, Makarpura, GIDC

Company Profile: GMW is an experience in the vital field of Engineering components, fabrication, Machining & assembly, mainly TRCM products. Approved by Government of India & different national & international organizations.

Aug/ 2000 to Sep/ 2001 Vibidh-Hi-Fab, Vadodara, Makarpura, GIDC

Company Profile: Vividh-hi-fab is an experience in the vital field of Heavy fabrication, Machining & assembly, mainly BARC products. Approved by Government of India & different national & international organizations.

Academic Credentials

Diploma in Mechanical Engineering (EDC) from M.S. University, Vadodara in November 2011.

ITI - Fitter (Mechanical) from I.T.I. Padara in July, 2000 with 75% marks

HSC (Commerce) from GSEB in March, 1997 with 50% marks

SSC (Science) from GSEB in March, 1995 with 60% marks

Professional Certification

IIW Welding Inspector

ASNT Level II LPT (Liquid Penetration Test )

ASNT Level II VT (Visual Test)

Advance Vocational Training Scheme (AVTS) Induction To Engineering Technology

Training Undergone

NACE Painting inspection qualification certified

Computer Proficiency

Microsoft Office 2007 (Word, Excel, Office, PowerPoint, Outlook, Access) – Advanced

SAP/Pmax relevant to Quality control.

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