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Welding Inspection,QC Mechanical Engineer

Location:
Cairo, Cairo Governorate, Egypt
Posted:
August 19, 2018

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Resume:

I

Curriculum Vitae

PERSONAL DATA

EDUCATION :

B.Sc. in Mechanical Power Engineering 2006, Faculty of Engineering, Helwan University.

B0BByy GGrraaddee ooff : Pass

Project: Enhancement performance of radial fan of turbine by using inlet guide vane.

BByy GGrraaddee ooff : Excellent.

Computer skills

1- Win all Editions : [Good]

2- Office all Editions : [Good]

3- Soft ware &Internet : [Good]

NNaammee : Moustafa Omar Zayed AL Gamal

124A, Passage No.9, Abd El Mohsen El Wesemy

St. Alf Maskan, Ain Shams,Cairo - Egypt

:

AAddddrreessss

25/10/1980

002***********

:

:

DDaattee ooff bbiirrtthh

TTeelleepphhoonnee NNoo..

NNaattiioonnaalliittyy : Egyptian.

SSoocciieettyy CCaassee : Married.

MMiilliittaarryy SSeerrvviiccee : Exemption.

LLaanngguuaaggeess : Arabic : Mother Tongue., English: good. EEmmaaiill : *****************@*****.***

II

Training & Qualification certificates:

* CSWIP 3.1 Level 2 (Certificate No.74612).

* Penetrant Testing (PT) Level II.

* Magnetic Particle Testing (MPI) Level II.

* Ultrasonic Testing (UT) Level II.

* Radiography Testing (RT) Level II.

*Welding Technology.

* Visual and Optical Testing (VT).

* Corrosion & Corrosion Prevent.

Experience:

- 12 years experience as QA/ QC engineer and Plant Inspector for welding examination consulting office (WECO) from Jun.2006 until Oct.2008 working in many projects (mainly piping & tanks & pressure vessel and steel structure) having great deal with codes and standards

(ASME, API, AWS, ASTM) and projects specifications, prepare and reviewing WPS, PQR, WQT, welding control sheet, spool index for work shop activities, leak test packages, reviewing material certificates, carryout, evaluate and witness NDT tests.

- Competitive experience in heavy industrial construction, quality control works. Experienced working in Gas & Oil Plant, Pipeline & Industrial structure. Implemented quality standards based in the specification. Possessed adequate experience in implementing and executing task required in promoting services that will correlate in obtaining common company objective of providing quality output in all aspects of works.

- Knowledgeable of quality assurance functions, such as compilation of Quality Assurance Manuals, Procedures, Inspection and Test Plans, Project Completion Dossiers & Isometric mark up and line checks

- Monitored Quality related issues. Interface to client project representatives regarding quality issues. Review manufacturer Data Report for completeness prior submission to client. Prepare WPS, PQR & WQT and other Quality related Procedures.

- Inspect Nickel Pipes, Stainless, Carbon and Low temperature carbon pipes and its accessories. Conduct Inspections for Piping / Pipeline /Structural work (Fit-up, Pipe Cleaning, Alignment, and Visual for Welding).

- Assessed NDE requirements as per Piping Line Classes.

- Attend Safety orientations and daily safety toolbox meetings. III

HISTORY OF JOBS

From MARCH.2015 To JUN.2018

Company

Client

Owner

:

:

:

Jicon Egypt Petroleum Service

GS Engineering & Construction Corp. Company

ERC ( Egyptian Refinery Company )

Location

Project

:

:

EL Asher men Ramadan (Cairo-Ismaillia Rod) & Mosturod Fabrication, Welding & Eriction for 500,000 insh diameter piping different material ( carbon steel, LTCS, ST.ST:TP- 304,316,321 & alloys steel:

P5,P9,P11,P22,Inclloy,Inconell&HustAlloy) for petroleum refinery project( mosturod project).

Position

: QC Site Supervisor

Duties

:

- Prepare all documentations Project Procedures, Method Statements, QCP’s & ITP’s.

- Prepare WPS’s / PQR’s required for Piping & Pipeline welding activities

- Inspect delivered materials as per specifications before acceptance and approval.

- Review and compile Inspection Reports for all

discipline in package type

- Make weekly QA/QC report submitted to head office and also make weekly QA/QC Minutes of Meeting.

- Ensure that all document including drawings are in latest revision.

- Attended weekly contract construction coordination meetings.

- Supervised QC Inspectors, discuss quality related issues to them and monitor their daily activities.

- Follow up punch clear for test pakages.

IV

From JUN.2014 To MARCH.2015

Company

Client

:

:

Moody Intertek

SEGAS ( Spanish Egyptian Gas Company )

Location

Project

:

:

Damietta-Egypt

Inspection for static equipments, piping & tanks for (LNG Plant).

Position

: Plant Inspector

Duties

:

* Inspection for all static equipments, piping & tanks by NDT Tests.

- For static equipments as ( pressure vessels, driers, heat exchangers, main crayogonic, air fan cooler act ) by ( Visual Inspection Test(VT) & Thickness Survey ( Internal & External Inspection ).

-For piping by ( Ultra Sonic Test( UT), Thickness Survey & Liquid Penetrant Test( PT ) ) for selected joints.

-For Tanks by ( Visual Test(VT ) & Thickness Survey ).

*Make the reports for all activities.

V

From DEC.2013 To APR.2014

Company

Client

:

:

Bureau Veritas (B.V)

Oerlikon Barmag (OBE)

Location

Owner

:

:

Ain Sokhna-Egypt

Egyptian Indian Polyester Company (EIPET)

Project

: Two Tank Farm for polyester (Diameter:21m,Hight:18 m Material: Carbon Steel Cladding with Stainless Steel)&all plant connection piping.

Position

Duties

:

:

QA/QC Engineer

* Review for Welding procedures and Wittness for Procedure qualification record and welders tests.

* Supervise & follow up plates preparation, construction & erection, welding, inspection on the bottom tanks,roof tanks nozzles for shell and roof by NDT(Visual TEST&PT

TEST&VACUME TEST) after welding and (RT TEST)for shell welds(vertical,horizontal &t-sections) and evaluate the resultes and then Hydrostatic test after completion all activities.

* Supervise piping erection, welding, NDT and tests.

* Review the final documentations.

VI

From MAY.2013 To AUG.2013

Company

:

SUCO (Suez Oil Company)

Location : Zeit Bay (Ras Ghareb,Red Sea),Platform B&D Project

: 6’’ Intelligent Pigging (Launcher& Reciever)

Position

: QC Engineer

DUTIES

: - Prepare all documentations Project Procedure.

- Prepare WPS’s / PQR’s required for Piping welding activities and qualification the welders.

- Monitoring all welders before, during & after

welding daily and carried out visual & radiographic for all joints and evaluate the results.

- Make weekly QC reports submitted to head office

and also make weekly QC Minutes of Meeting.

VII

From MAY.2010 To MARCH.2013

Company

Client

Owner

:

:

:

LEAD(Contracting & Trading Ltd)

Saipam (Eni)

Sonatrach

Location : Hassi Mesaoud - ALGERIA

Projects : LPG-LDHP (Construction of CPF (Central Processing Facilities) 700,000 inch diameter piping & 180 Km Pipeline)

consest of four trains three trains for(LPG)&one train for(LDHP) has a different materials (Carbon.steel, ST.steel & LTCS) and different thicknesses upto

60mm, The cost (3 Billion Dollars project).

Position

DUTIES

:

:

QC SITE SUPERVISOR.

- Prepare all documentations Project Procedures,

Method Statements, QCP’s & ITP’s.

- Prepare WPS’s / PQR’s required for Piping &

Pipeline welding activities

- Inspect delivered materials as per specifications before acceptance and approval.

- Review and compile Inspection Reports for all

discipline in package type

- Make weekly QA/QC report submitted to head office and also make weekly QA/QC Minutes of Meeting.

- Ensure that all document including drawings are in latest revision.

- Attended weekly contract construction coordination meetings.

- Supervised QC Inspectors, discuss quality related issues to them and monitor their daily activities. VIII

From OCT.2008 To MAY.2010

Company

Client

Owner

:

:

:

LEAD(Contracting & Trading Ltd)-Saipam(Eni)

Saipam (Eni)

Sonatrach

Location : Hassi Massauod – ALGERIA

Projects : UTBS. (Construction of CPF (Central Processing Facilities) 300,000 inch diameter piping & 110 Km Pipeline) consest of thirteen small areas has a different materials(C.steel&ST.steel) and different thicknesses upto 15mm,the cost (1.5 Billion Dollars project).

Position

Duties

:

:

PIPING QA/QC ENGINEER.

- Prepare all documentations Project Procedures,

Method Statements, QCP’s & ITP’s.

- Prepare WPS’s / PQR’s required for Piping &

Pipeline welding activities

- Inspect delivered materials as per specifications before acceptance and approval.

- Review and compile Inspection Reports for all

discipline in package type

- Make weekly QA/QC report submitted to head office and also make weekly QA/QC Minutes of Meeting.

- Ensure that all document including drawings are in latest revision.

- Attended weekly contract construction coordination meetings.

- Supervised QC Inspectors, discuss quality related issues to them and monitor their daily activities. IX

From FEB.2008 To SEPT.2008

Company : SUCO (Suez Oil Company)

Location : Ras Badran.

Projects : East Tank Farm ( Replacement for the bottom tank,annular plates for diameter 40m) according to(API 653).

OFFSHORE(Exetention for platform).

Position : QC Engineer .

Duties : * Prepare Welding procedures, Supervise welding procedures qualifications and welders tests.

* Supervise & follow up tanks plates preparation, construction & erection, welding, inspection on the bottom tanks & the annular plates after welding by NDT (PT TEST&VACUME TEST) and Hydrotest.

From JUL. 2007 To FEB.2008

Company : Nilcon

Location : Elmax- Alexanderia

Project : Alex Ct Tank Farm ( 14 C. Steel tanks of diam. 9 – 12 m, Heigt 12 – 14 m according to(API 650) & all plant connection piping ). Position : QC Engineer .

Duties : * Prepare Welding procedures, Supervise welding procedures qualifications and welders tests.

* Supervise & follow up plates preparation, construction & erection, welding, inspection on the bottom tanks by NDT(PT TEST&VACUME TEST) after welding and (RT TEST)for shill plates and evaluate the resultes and Hydrostatic test.

* Supervise piping erection, welding, NDT and tests. X

From JAN.2007 To JULY.2007

Company : Nilcon

Location : Ismailia .

Project : Jutin Extention. ( 8 St.St . and 6 C. Steel tanks & all plant connection piping )&Steel structure.

Position : QC. Engineer .

Duties : * Review welding procedures, Supervise welding procedures qualifications and welders tests.

* Review quality plan.

* Follow up & supervise plates preparation, construction, erection, welding, inspection on the bottom tanks by NDT(VT,PT TEST&VACUME TEST) after welding and(RT

TEST) for shill plates and evaluate the resultes and(VT,PT TEST) on the welds for steel structure sections and Hydrostatic test.

* Supervise piping erection, welding, NDT and tests. From JUN.2006 To JAN.2007 (many different jobs)

Company : Suez Ship Yard

Location : Suez City

Project : Construct three jack up & change the corroded areas of the bottom plates for Marine Barge .

Position

DUTIES

:

:

QC Engineer

Follow up the drawings &documents and inspection on welds for the three jack up and the changed corroded areas of the bottom plates for marine barge by NDT(UT,RT,MT TESTING) and evaluate the results for RT.

XI

Company : Khalda Petroleum Co.

Location : El-Salam Base, MarssaMatroh

Project : Maintenance for three unites onshore(Statice equipements consest of Vessels, tanks, Heaters, separator & piping) Position

DUTIES

:

:

Plant inspector.

Inspection on the all equipments & piping by(VT,PT andUT thickness measurement).

Company : Steel Tec.

Location : Bilbas - Sharqia

Project : Steel Structure

Position

DUTIES

:

:

NDT Inspector

Inspection on all the steel structure sections by NDT(VT,UT,MT TESTING)&evaluate the results of (RT).

Company : Exxon Mobil

Location : Suez City

Project : Maintenance for 3 Tanks according to( API 653) (check bottom, annular, shell, roof plates & Change the unaccepted areas) Position

DUTIES

:

:

QC Engineer

Inspection on bottom, annular, shell, roof plates by(UT thickness measurement, VT, PT TESTING).

Company : Egyptian Drilling Company ( E.D.C )

Location : Cairo / Suez Road

Project : Equipment Maintenance

Position

DUTIES

:

:

NDT Inspector

Inspection on welds for fork lift by NDT(MT TESTING). Company : Juhyna

Location : 6P

th

P of October, Cairo - Egypt

Project : Mobil St.Steel Tanks

Position

DUTIES

:

:

NDT Inspector

Check on the welds for the internal body for the mobil tanks by

(PT TESTING).

XII

Company :

Location :

Project :

Position :

DUTIES :

Beshay steel co.

EL Sadat City, EL Monofeya - Egypt

Steel Structure

NDT Inspector

Inspection on all the welds of steel structure sections by NDT(VT,UT,MT TESTING)&evaluate the results of (RT).



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