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Production & Project Management, Commissioning of chemical plant

Vadodara, Gujarat, India
3000000 + Accommodation + Transportation
August 16, 2018

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Contact Number :- +91-982*******

Nationality :- Indian

Date of Birth:- 28- February -1966

Qualification :- B. E. Chemical - Passed Out Year -1988 Work Experiences :- 26 Years

A seasoned professional with 26 years of experience in Plant Operations, Erection & Commissioning of plants and EHS Management, in the Polymer, organic chemicals & pharma intermediates manufacturing industry.

Expertise in establishing & maintaining GMP & EHS norms and achieving cost effectiveness & energy saving by optimizing resource utilization across the processes, HAZOP study and Risk Analyses for process.

Recognized for consistently achieving the production targets in the organization, costing of products, Production planning, plant performance monitoring, Preparation of Budget, CAPEX for new project-modification.

Possess extensive technical exposure ranging from Batch to Continuous Production Operations

An analytical thinker with excellent planning, problem solving, people management & leadership skills

Handling Exposure of various Hazardous Chemicals like Chlorine, Bromine, Phosgene, Ethylene Oxide, Hydrogen Peroxide, Sulfur Dioxide and various inorganic acid. WORK EXPERIENCE

From July – 2017 to March-2018


General Manager-Production & Operation ( Site Head) SPC Life Sciences is growing company in Pharma intermediates. We are going to start API facility and also backwards integration also. Facility is situated at Ankleshwar.

Various API & Intermediate for Antidepressant, Antihistaminic, Antihypertensive, Analgesic

Responsible for Profit & Loss of the unit.

Started KAIZEN – Process Excellency program and 5S system for improvements. Break through project for process improvements.

New project through CAPEX with pay back calculation, improvement system for operation From February -2016 to June-2017

SHIVA PERFORMANCE MATERIALS ( A div of SHIVA PHARMACHEM LTD) Vadodara, India Dy. General Manager- Production

Specialty chemical from Styrene- Acrylate base Polymers Resin and Emulsion for Printing Ink, Toner, Adhesive and paints..

Project :- Styrene and Acrylate Base Continuous Polymer Plant

Plant Capacity :- 500 Kg per Hr Polymerisation Plant

Controlling System :- PLC base SCADA system with 20 controlled loop

Commissioning of Process System :-

All controlled loop operation check and conformed

Flushing of system with proper media to clean system

Calibration of Storage Tank, Reactor, Mixture Preparation Tank

Calibration of Metering pumps.

Water trial for checking heating –cooling system, Loop testing.

SOP preparation with normal operation, emergency shut down with all process loop parameters.

Pre-start up safety review.

HAZOP ( Qualitative) Study

Commissioning of plant involved :-

Storage of raw material & solvent area – Loading unloading procedure

Monomer Mixture Preparation with ratio controller and cross check with QC.


De-volatisation ( Evaporator to remove unreacted monomer)

Extruder, die and quenching system

Water separation system and removing surface moisture from RESIN

Pneumatic conveying, storage and Automatic Packing of 25 Kg & 500 Kg Bags

Thermic Fluid ( Hot Oil ) System and Steam Generator ( Boiler) System. From - August 2013 to December 2015


Dy. General Manager- Process Engineering

A joint Venture between Indo - Belgium Company (TRANSPEK & SILOX) in Zinc and Sulfur base Inorganic Specialty Chemicals, used in pulp paper, textiles dyeing, rubber, paints and Pharma industries..

Plant Capacity 15000 MT Per Year

Preparation of P & ID, PFD, Mass & Heat Balance & water Balance & Nitrogen Requirement.

Finalise Plant Lay out for ease of operation

Sizing of equipment, Process data sheet & Mechanical Data sheet ( MDS) Verification

SOP preparation with control philosophy.

Carry out HAZOP study.

Vendor technical discussion for Sulfur furnace & Heat recovery, Nitrogen Plant, Fire Hydrant system, Pumps, concentrator, filtration & drying system, Pneumatic conveying system & packing. From- March 2010 to May 2013

HUNTSMAN International India Pvt Ltd - Vadodara, India. Site Production Manager - Intermediates

HUNTSMAN is multinational company . Company is engaged in the field of Dyes and Dyes Intermediates

Project :- Vinyl Sulfone, Formazine, Anhydrous Sodium Sulfate & H-acid & Incinerator

Feasibility study, conceptualize project report.

CAPEX Budgeting, scheduling, project monitoring with S curve for Anhydrous Sodium Sulfate, H Acid Process Improvement

& Thermal Oxidiser ( Incinerator) system .

HAZOP study ( Qualitative) – Conceptual & Primary stage .

Commissioning of Process System:-

Ethylene Oxide Loading & Unloading system and storage & Transferring to reactor for process system with emergency system with PLC System.

HCl scrubbing system

OSLO Crystallizer, Vacuum evaporator, Liquid storage system, Quenching system,

Acetic Acid cooling and collecting system.

Granulator and powder conveying & packing system.

Filtration system – Centrifuge.

From - August 2006 to March2010

LUPIN LTD - Ankleshwar, India

Manager (Production)

LUPIN Ltd is in the field of Pharmaceutical API market from PenG to 7ACCA ( Antibiotic) From June 2000 to July2001

Various unit process like oxidation, cyclisation, chlorination, bromination

Various Unit Operation like continuous adsorption column, distillation, filtration and drying, milling and packing From April 2005 to August 2006

Manager (Production)


Accountable for achievement of the desired production levels of Chlorpyrifos (Organophosphate, Pesticide) & Glyphosate (Herbicide)

Managed batch-wise production in the plant (capacity 100MT)

Responsible for production planning, raw material planning, manpower & safety and health management activities

Monitored the production costs & yields for ensuring cost optimization

InteractedwiththeR&D&MarketingDepartmentsforfacilitatingsmoothrunningoftheproductionoperations From - August 2001 to April-2005

ALEMBIC Group Company - Vadodara, India

Manager (Production)

ALEMBIC Groups company in the field of Pharmaceutical API & Intermediate market

Phosgene base Pharma intermediates and bulk drugs

Operations involved – Distillation, Filtration, grinding and conveying From June-2000 to July-2001

KLJ ORGANIC CHEMICAL, - Zagadia, Gujarat, India

Production In-Charge

Specialty chemical manufacturer of various plasticizer. A Phenol base Plasticizer

Project :- Phenol Base Plasticizer ( used in PVC, as Fire retarding agent)

Pre-commissioning plant – Flushing, Celebration, water trail, Pressure testing, Pump trial

Commissioning of Process system :-

Steam Generator ( Boiler) with Lignite coal fuel & Thermic Fluid ( Hot Oil) System

Reactor, Distillation, Crystallizer & Flaker.

HCl scrubber system

From Nov-1997 to July -1999

GHARDA CHEMICALS LTD., Panoli, Gujarat, India

Executive- Operations

Ghrad Chemicals are in the filed of Specilaty Polymer – PES Technology was developed.

Poly-condensation Solution polymerization process.

Various Unit Operation- Precipitation, Filtration, distillation, grinding and conveying

Co-ordination between R & D and Plant level to stabilization of plant.

Operation Exposure for Thermic Fluid Heating unit & Waste Water Treatment System. From - February 1990 to October 1997

PETROFILS CO-OPERATIVE LTD – Valia, Ankleshwar, India. Sr. Engineer -Chemical

PETROFILS CO-OPERATIVE was manufacturing of various syntheses Fiber. Involved in PET –Fiber Poly-condensation Plant with DCS-3000 from Honeywell and Technology know how from LURGI, Germany.

Project :- PET Fiber grade continuous poly-condensation plant with TDC-3000 DCS control system from HONEYWELL.

Pre-commissioning :- Flushing, Pressure Testing, Hydro Testing, Transferring pump and metering pump celebration, storage tank and reactor celebration, water trial for heating cooling system, Thermic fluid system with expansion vessel pressure controller, Instrument loop testing.


DMT melt & Liquid Transferring system to reactor

Polymerisation reactor – 6 Nos.

Extruder, Die & cutter with Quenching system

Resin pneumatic conveying and packing

Thermic Fluid ( Hot Oil) system with Heating & cooling system and with Liquid & vapor heating system.

Methanol – Ethylene Glycol Distillation system – continuous & batch wise.

Utility Operations :- Steam Generation ( Boiler), DM water Plant, N2 Liquid Plant ADDITIONAL INFORMATION:-

1. Training

1) TDC-3000 Honey well Operating system- DCS system February 1993

2) PHA Leader Training

October 2010,A training program was held at Panue, China- HUNTSMAN for Process Hazards Analyses for four days 2. Computer Skill :- Good

WINDOWS Operations – Power Point, Word, Excel

3. Language Knows:- Good


4. Driving License

Valid Driving License ( Car) in India

5. Passport Details

Valid Passport ( Indian) till 09-05-2020

6. Notice Period

Can join immediate.


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