Engineer Quality

PRIYANSU RANJAN

Contact: +** – 934-***-**** E-Mail: **************@*****.***

Seeking assignments in the field of Production Operations and Management with an organization of high repute, preferably in manufacturing sector

PROFILE SUMMARY

5.7 years of experience in Production Planning, control, and production Management in Manufacturing sector

Proven ability in handling production Operations on day to day basis.

Expertise in setting quality standards for various operational areas & ensuring a high customer satisfaction

Supervises and reviews the daily organization and operation of the production, ensuring that the production is fully capable and functional in its layout and capacity to adequately support the needs of customers order by maintaining ISO and company quality procedures.

Supervises the receipt of incoming material from stores, verifying that appropriate receipt and Quality Control (QC) inspections are completed in a timely manner, and appropriate Computerized Maintenance Management System (CMMS) transactions are made to complete the production process through JDE.

Ensures that materials in the shop floor are stored properly, inspected and cared for through general material handling and production principles. Ensures effective utilization of Lay-up Maintenance and Shelf-Life Programs, supervises and participates in the accomplishment of elementary scheduling, BOM creation and WIP.

Oversee safety in the production areas through continuous monitoring of the safety program, frequent review of physical safety measures, and recommends modifications to the program as required.

Supervise Production Work Orders and Planning, timely delivery of materials, preparations for shipment of items as required, and preparation of materials for processing to scrap.

Supervise all operations in the CMMS to ensure proper entry of each transaction representing work order issue, routing entries, BOM entry and WIP reports.

Arrange and schedule regular training for production personnel. Conduct On-the-Job training as necessary to maintain personnel proficiency in production operations.

Supervise and participate in maintaining a clean and organized shop floor and implementation of 5S in the production areas.

Responsible for creating Quotations.

Programming for electrodes machining (VMC CNC 3-Axis Makino machine)

Responsible for ensuring employees in their respective functional areas have adequate training and tools necessary to meet the requirements of the ISO procedures and SOPs

Perform other duties as may be assigned by higher authority

Proficient in monitoring the overall functioning of processes and identifying improvement areas.

CORE COMPETENCIES

Strategizing long-term business directions of the functions to ensure maximum profitability.

Ensuring that plans are aligned with all contractual & statutory requirements while ensuring project schedule

Mapping and documentation, estimation of staffing needs, training timeframes, escalation procedures, etc.

Handling spare parts & consumables and ensuring smooth accounting, timely quality analysis of finished goods and movement of finished goods from quality to packing and finished goods warehouse.

Making effective use of cost analysis tools in support of strategic production process, reduction of rejection and scrap during process.

Planning, directing and maintaining efficient Shop floor operations & evaluating the work performance of personnel assigned to the production.

ORGANIZATIONAL EXPERIENCE

Since Jan’2013 with Mersen India Pvt. Ltd. (Manufacturer of Graphite for specialized usage in mechanical & electrical applications), Bommasandra, Bangalore as Production Engineer.

Key Result Areas:

Accountable for planning and production of finished goods in coordination with stores department and quality control.

Liaising with stores and quality for timely delivery of materials, invoicing and dispatch of materials and streaming the system and procedures for effective production control for ensuring on time delivery of materials to customers.

Responsible for quotation creation to customer enquiries in coordination with marketing department.

Taking care of good manufacturing practices during production activities in accordance with ISO standards.

Formulating weekly and monthly WIP statement, analysing machining hours BOM vs actual and devising SOP’s related to Production Department.

Monthly review for the COGS & profit and loss.

AUDITS HANDLED

oISO 9001:2008

oISO 9001:2015

EDUCATION

Year of Appearing

Course

Board\University

Name of the Institution

Class/Div

2012

B.E (Mechanical Engg.)

VTU

Islamiah Institute of Technology Bangalore

First Class (62.89%)

2008

Class 12

JACR

R.L.S.Y College

Ranchi

Second Class (57.8%)

2006

Class 10

BSEB

B.P. High School

Begusarai

First Class (62.14%)

TECHNICAL SKILL SET

Operating System: Windows XP, Window7

Application: MS Office (Word, Excel & PowerPoint)

ERP: JDE (AS400)

Programming: Autodesk/Delcam (Power Mill & Power Shape)

Inspection: CMM inspection

Drawing Software: Solid Edge & AutoCAD.

PROJECT DETAILS

Machining of electrodes which are used for automobile & mould industries.

Manufacturing of Mechanical & friction components which are applicable in continues casting, diamond sintering, floating glass industries, furnace parts, seal systems for rotary shaft of fans, turbo-compressors, water turbines & etc.

Continues casting dies are manufactured with graphite which are getting used for casting of molten metals.

Graphite plates & plungers are getting used for diamond sintering process.

Carbon & graphite rollers are produced for the forming of molten glass which will be utilized for automobile industries & floating glass industries.

Carbon thrust pads & carbon vanes are getting manufactured for the pump industries.

Manufacturing for carbon shaft seal which are utilized for the turbo machines & stream engine like packing material.

PERSONAL DETAILS

Date of Birth: 15th February, 1992

Father Name: Ram Shankar Roy

Nationality: INDIAN

Marital Status: Single

Linguistic Abilities: English, Hindi & Kannada

Location Preference: Any where in India

Residential Address: No.09, Shilpa Complex, JP Nagar 6th Phase, Bangalore- 560078.

Thanking You

Priyansu Ranjan.

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