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Engineer Maintenance

Location:
Toronto, Ontario, Canada
Posted:
August 16, 2018

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Resume:

SUNIL GUPTA, P.ENG., CMRP

* ******** *****

Brampton, ON, CANADA, L6P 1E1

Tel: 403-***-****

ac6o9w@r.postjobfree.com

www.linkedin.com/pub/sunil-gupta-p-eng/15/506/921

Objective: Senior level position in Reliability/Maintenance engineering where I can apply the concept of intelligent maintenance system (IMS) to transform from traditional “Reactive maintenance to Proactive maintenance”

HIGHLIGHTS OF QUALIFICATIONS

Professional Engineer (P.Eng.) in Ontario & Alberta, CMRP and having over 20 years of experience in Maintenance & Reliability (M&R), Plant shutdowns, Plant Engineering, Environmental Management System & Project Management

Extensive experience in monitoring, engineering & scientific data collection, Reliability Analysis, KPI Metrics and presenting the same to end-users

Strength in analyzing and improving engineering and administrative methods

Proven ability to manage both large and small groups and maintain productivity

Experience in Construction, Environmental issues, Safety, Preventive Maintenance & diversified Engineering projects

Fully conversant with Root Cause Analysis by Fish Bone Diagram, Lean Manufacturing & continuous improvement principles

PROFESSIONAL EXPERIENCE AND ACHEIVEMENTS

Planned and completed Turn Around maintenance for 84 MW -GE COGEN power plant, 35000 H.P. compressor and supporting equipments and cooling systems at Air Liquide Scotford, AB plant

Lead various teams for RCA (Root Cause Analysis) for significant impacts on failures, developing action plans including bad actors list

Fully understand Master Data requirements, Equipment Maintenance Strategy Developments and regular user of SAP( PM, MD and MM Modules), Live link and created MD for pipes and various equipment’s as per standards including

Developed ESDS for Water & Slurry Pumps, Air Compressors, Piping & Dump Hoppers

Completed three Reliability Centered Maintenance (RCM) projects for Critical Rotating equipments – Pumps, Compressors, Exhaust fans, Air Circulation fans & Painting systems to minimize the cost and maximize availability & reliability

Implemented Condition based monitoring (CbM) methods to maintenance process such as vibration analysis, thermographs, infrared detection, oil analysis & ultrasound technology

Established “5S” approach for maintenance systems

Supervised recruitment and staffing of 40 maintenance team professionals for Turn around

Developed and implemented Total Productive Maintenance (TPM) system for all CNC punch presses, Hydraulic & Mechanical Presses in the plant to obtain maximum overall equipment effectiveness

Fully conversant with MAXIMO–Computerize Maintenance Management Software (CMMS), AutoCAD, regular user of MS Office including Oracle purchasing module

CODES & SYSTEMS

Wrote departmental manual, assisted in writing company’s QAP (Quality Assurance procedure) and work instructions as per ISO 9001 as well as for ISO 14001 Management System including auditing of procedures

Developed procedures for handling various Industrial Chemicals in the plant

Under my leadership, lead the company to receive ISO 14001 certification in Dec.2002 and OHSAS 18001 registration in June 2006

SUNIL GUPTA, P. ENG., 403-***-****

Review specs in detail, identifying items potentially not in compliance with applicable regulations/codes such as OSHA, NFPA, WSIB, CSA, Hydro, Fire and building

Design, developed and implemented Environmental Management system (EMS) and Emergency response plan (ERP) for the plant

Extensive knowledge for the Pre- start Health and safety Reviews (PSR)

Certified member of Joint Health & Safety committee (JHSC) therefore well versed with Occupational Health & Safety act and regulations in workplaces

ENGINEERING & MAINTENANCE

Installed and now reaping full benefits of Maximo- Computerized Maintenance Management software (CMMS) by creating Preventive Maintenance work orders on timely manner.

Extensive knowledge of Value stream mapping and KanBan systems for Lean manufacturing, 5S principles, Root cause analysis, SMED (single minute exchange of dies), Poka Yoke (Mistake Proofing) and continuous improvements in the various manufacturing processes

Written Standard operating procedures (SOP'S) for handling various chemicals used in the plant, maintenance procedures, maintenance & job plans including confined space entry permits

Design, developed, drafted and documented preventive maintenance schedules for burners, Natural gas fired ovens, compressors, electrostatic coating systems, press brakes and various material handling equipments

Responsible for managing and maintaining Reliability Centered Maintenance program for critical equipments

Applied, received and maintaining our Certificate of Air (COA) from ministry of environment, responsible for yearly reporting National Pollutant Release Inventory (NPRI)

Completed no. Of Man-Machine Safeguarding projects by installing Safety light curtains/beams, Ram blocks, interlocked safety guards, stop time calculations, advanced ergonomic palm button controls, and overload sensors, warning signs and placards

Purchased and installed CNC punch presses, Rock & Roll Roto molding machines, Salt crushing plant, Sheet to sheet galvanizing plant

Preparing, implementing and monitoring departmental budgets

EMPLOYMENT HISTORY

Reliability Engineer AV Terrace Bay, ON ( Aditya Birla Group) 2016-Present

Maintenance Manager, Western Region Air Liquide, Scot ford, AB 2015-2016

Reliability Program Developer Suncor Energy, Calgary, 2011- 2014

Production Manager SNC-Lavalin PAE, Canada 2010

Plant Engineering & Maintenance Manager Fileco, Concord, ON, Canada 1999-2009

Manufacturing Engineer Inscape, New Market, ON. 1998-1999

EDUCATION, CERTIFICATIONS & TRAINING

Bachelor of Engineering (Mechanical)

Professional Engineer in Ontario since year 2000 & in Alberta since 2011, CMRP

Trouble Shooting, Root Cause Analysis, TPM, Leadership development, Lockout & Tag out, Lean manufacturing, Risk & Hazard assessment, was member of Professional Practice committee (PPC) & Environmental committee with PEO, Pre-Start Health & Safety review, Lean manufacturing, TPM, ISO 14000, Spill response awareness, TDG, Due Diligence, ISO Statistical Techniques, Management Skills for maintenance team leaders, ISO 14001-EMS Auditor training, OHSAS 18001- Health & Safety Management System, Human factors in Engineering, Transportation of dangerous goods, Asset Planning



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